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Liquid metal for high-entropy alloy nanoparticles synthesis

Abstract

High-entropy alloy nanoparticles (HEA-NPs) show great potential as functional materials1,2,3. However, thus far, the realized high-entropy alloys have been restricted to palettes of similar elements, which greatly hinders the material design, property optimization and mechanistic exploration for different applications4,5. Herein, we discovered that liquid metal endowing negative mixing enthalpy with other elements could provide a stable thermodynamic condition and act as a desirable dynamic mixing reservoir, thus realizing the synthesis of HEA-NPs with a diverse range of metal elements in mild reaction conditions. The involved elements have a wide range of atomic radii (1.24–1.97 Å) and melting points (303–3,683 K). We also realized the precisely fabricated structures of nanoparticles via mixing enthalpy tuning. Moreover, the real-time conversion process (that is, from liquid metal to crystalline HEA-NPs) is captured in situ, which confirmed a dynamic fission–fusion behaviour during the alloying process.

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Fig. 1: Synthesis and characterization of HEA-NPs.
Fig. 2: Elemental and structural characterization of HEA-NPs.
Fig. 3: The effect of mixing enthalpy on alloy formation.
Fig. 4: The mechanism for the liquid metal-assisted synthesis process.

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Data availability

Source data are provided with this paper.

Code availability

The code is publicly available in the GitHub repository at https://github.com/XuhaoWan/HEA-LM.

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Acknowledgements

We thank the Core Facility of Wuhan University for providing the inductively coupled plasma–atomic emission spectrometry tests. We also thank the Core Research Facilities of the College of Chemistry and Molecular Sciences at Wuhan University for the SEM characterization, the Shanghai Synchrotron Radiation Facility for the in situ X-ray diffraction and the Center for Electron Microscopy at Wuhan University for their substantial support of transmission electron microscopy characterization. The research was supported by the National Natural Science Foundation of China (Grants 22025303, 21905210 and 11974156); the National Youth Talent Support Program; the Inner Mongolia Natural Science Foundation (Grant 2019MS02006); the Program for Young Talents of Science and Technology in Universities of Inner Mongolia Autonomous Region (Grant NJYT-20-B10); the Guangdong Innovative and Entrepreneurial Research Team Program (Grant 2019ZT08C044); the Shenzhen Science and Technology Program (Grants KQTD20190929173815000 and 20200925161102001); and the Science, Technology and Innovation Commission of Shenzhen Municipality (Grant ZDSYS20190902092905285). We also received assistance from the SUSTech Core Research Facilities, especially technical support from Pico Centre, which receives support from the Presidential Fund and the Development and Reform Commission of Shenzhen Municipality.

Author information

Authors and Affiliations

Authors

Contributions

L.F. conceived the research concept. L.F. and M.Q.Z. supervised the research. G.H.C., J. Liang and K.N.Y. carried out the main experiments. J. Lin, Z.G., G.W. and Y.F. performed transmission electron microscopy characterizations. Y.G., X.W. and Z. Li contributed to theoretical calculation. Y.B. conducted the Rietveld refinement. H.W., Y.Z., J. Liu, G.H. and Z.X. contributed to sample preparation. L.F., M.Z., G.C., J. Liang and K.Y. cowrote the manuscript. All the authors contributed to data analysis and scientific discussion.

Corresponding authors

Correspondence to Yuzheng Guo, Mengqi Zeng, Junhao Lin or Lei Fu.

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Competing interests

The authors declare no competing interests.

Peer review

Peer review information

Nature thanks Liangbing Hu, Yong Yang and the other, anonymous, reviewer(s) for their contribution to the peer review of this work.

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Extended data figures and tables

Extended Data Fig. 1 The TEM EDS mapping of the precursor with adjacent Ga NPs.

The metal salts are uniformly distributed around Ga NPs. There is a clear boundary between metal salts and Ga NPs. Moreover, the contrast of Cu elemental mapping could be affected by the copper grid.

Extended Data Fig. 2 The TEM EDS mapping of GaFeMnNiCu product via the reaction process in the furnace tube, exhibiting a uniform elemental distribution

.

Extended Data Fig. 3 STEM elemental maps of octonary (GaMnNiCuRuRhFeCo), novenary (GaCuPdNiMnInRhPtCo), and 17 (GaFeNiCuZnScVMnMgZrPtRhRuIrHfMoNb) HEA-NPs, respectively.

All HEA-NPs exhibit uniform element distribution.

Extended Data Fig. 4 Elemental characterization of HEA-NPs with different diameters.

a, STEM elemental maps of the HEA-NPs (GaCaCoNiCu) with different sizes of about 50 nm, 75 nm, and 100 nm, respectively. b, STEM elemental maps of the HEA-NPs (GaCuPdNiMnAlInRhPtCoMg) with different sizes of about 15 nm, 40 nm, and 75 nm, respectively. All HEA-NPs exhibited uniform elemental distribution.

Extended Data Fig. 5 The STEM-EDS elemental maps of GaRh, InRh, and SnRh, respectively, exhibiting a uniform elemental distribution

.

Extended Data Fig. 6 The STEM-EDS elemental maps of GaFeMnMgCu, SnFeMnMgCu, and InFeMnMgCu HEA-NPs, respectively, exhibiting different elemental mixing states

.

Extended Data Fig. 7 The elemental and structural characterization of InNiRhPtPd and SnNiRhPtPd HEA-NPs, respectively, indicating the uniform elemental distribution for both alloy systems

.

Extended Data Fig. 8 TEM characterization of an individual GaFeMnNiCu nanoparticle after in situ reaction.

a, TEM image and FFT analysis (inset) of the nanoparticle, showing the occurrence of crystallization. b, The EDS mapping of the nanoparticle. The uniform elemental distribution indicates the elements can be alloyed into a nanoparticle by the in situ reaction process.

Supplementary information

Supplementary Information

Supplementary Figs. 1–34, Tables 1–10 and References.

Supplementary Video 1

The dynamic fusion process of nanoparticles during the in situ experiment.

Supplementary Video 2

The dynamic fusion–fission process of nanoparticles during the in situ experiment; the nanoparticles merge during heating, and moreover, the fission process is captured at the interval from 5.32 to 5.46 s.

Source data

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Cao, G., Liang, J., Guo, Z. et al. Liquid metal for high-entropy alloy nanoparticles synthesis. Nature 619, 73–77 (2023). https://doi.org/10.1038/s41586-023-06082-9

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