Bill Acceptor

Bill Acceptor 

DBV-30X-SU 

DBV-30X-SD 

Note 

1. It is fobridden to copy the contents of this manual, in whole or in part, 

except for the user’s personal use, without the express permission of 

Japan Cash Machine Co., Ltd. 

2. The information provided in this manual is subject to change without 

notice. 

3. This manual has been written with care and attention to detail; however, 

should you find any errors or omissions, please contact Japan Cash 

machine Co., Ltd. and inform tem of you findings. 

4. Please be aware that Japan Cash Machine shall not be held liable by the 

user for any damages, losses or third party claims arising from any uses 

of this product. 

5. All Company/Manufacturer names used in this manual are the registered 

trademarks of those companies. 

Issue 03/2006 

Copyright © 2005 Japan Cash Machine Co.Ltd. All rights reserved.

Preface/Documentation Conventions etc. 

Preface 

Thank you for purchasing the Japan Cash Machine Bill Accepter DBV-30X-SU/DBV-30X-SD (here after 

referred to as the “DBV-30X unit”). Please read this manual carefully as it explains, step by step, how to 

use the DBV-30X correctly and safely. Be sure to read this manual and any related materials thoroughly 

to understand the correct operation and functions of this unit. 

Documentation Conventions 

The list below describes the documentation convertions used in this manual. 

This icon indicates situations where slight bodily injury or equipment 

damage can occur. 

This icon indecates important information or procedures that must be 

followed for correct and risk-free unit operation. 

This icon indicates useful or recommended supplemental 

information. 

1), 2) 

This indicates steps in a procedure. Be sure to perform these steps in 

the order given. 

* This indicates useful or important supplemental information 

CE Marking Notes 

The DBV-301-SU is CE marked products. 

•Complies with the following Standard. 

EN61000-6-1: 2001 EN61000-4-2: 1995+A1 : 1998+A2 : 2001 

EN61000-4-3 : 2002+A1 : 2002 

EN61000-6-3 : 2001 EN55022 : 1998 (ClassB) 

2

Package Contents/Version Information 

Package Contents 

The DBV-30X unit’s packing box contains theitems listed below. Please check to confirm that all items 

shown below have been included. 

•DBV-30X-SX unit (1) •Harness (1) 

MDB Harness (EDP#: 128233) or 

Optional Harness (EDP#: 108233) 

MDB Harness 

Optional Harness 

Model and Serial No. Information 

To identify your DBV-30X unit’s model and serial number, see the metallic label attached to the left side 

of DBV-30X unit. 

MODEL DBV-301-SU-USA2-2111-D3 

SERIAL NO.* * * * * * * * * * 

DC 24-36V 0.9-0.6A 

MADE IN JAPAN 

3

Table of Contents 


CHAPTER 1 

Model Numbers and Specifications 

1-1. Precautions .............................................................................. 1-2 

1-2. Main Features........................................................................... 1-3 

1-2-1. Intelligent 3-way LED for Easy field Diagnosis .................................1-3 

1-2-2. Palm Programmable............................................................................1-3 

1-2-3. Built in Auditing Functions.................................................................1-3 

1-2-4. Optional Bill Recycler (RC-10) ...........................................................1-3 

1-3. DBV-30X Naming Composition ............................................... 1-4 

1-3-1. Model ....................................................................................................1-4 

1-3-2. Type ......................................................................................................1-4 

1-4. Component Names .................................................................. 1-5 

1-5. System Configuration.............................................................. 1-6 

1-5-1. DBV-301 System Configuration..........................................................1-6 

1-5-1. DBV-302 System Configuration..........................................................1-7 

1-6. Specifications .......................................................................... 1-8 

1-6-1. Technical Specifications .....................................................................1-8 

1-6-2. Environmental Specifications ............................................................1-8 

1-6-3. Electrical Specifications .....................................................................1-9 

1-6-4. Structural Specifications ....................................................................1-9 

1-7. Interface Connector and Pin Assignment............................ 1-10 

1-7-1. When using ID-0D3 Interface ............................................................1-10 

1-7-2. When using ID-003 Interface ............................................................1-12 

1-8. DIP Switch Settings ............................................................... 1-14 

1-8-1. DIP Switch 1 (SW1)............................................................................ 1-14 

1-8-2. DIP Switch 2 (SW2)............................................................................ 1-15 

1-9. Dimensions ............................................................................ 1-16 

1-9-1. DBV-30X-SU with 200 notes cash box ............................................. 1-16 

1-9-2. DBV-30X-SU with 300 notes cash box ............................................. 1-17 

1-9-3. DBV-30X-SU with 1,000 notes cash box .......................................... 1-18 

1-9-4. DBV-30X-SD with 200 notes cash box ............................................. 1-19 

1-9-5. DBV-30X-SD with 300 notes cash box ............................................. 1-20 

1-9-6. DBV-30X-SD with 1,000 notes cash box .......................................... 1-21 

4


CHAPTER 2 

Installation and Operation 

2-1. Installation ................................................................................ 2-2 

2-1-1. Installation ...........................................................................................2-2 

2-1-2. Changing the bill guides .....................................................................2-3 

2-1-3. Installing the Snack Mask ...................................................................2-4 

2-1-4. Installing the SD Module & SD Bracket ............................................. 2-6 

2-2. Operation Flowchart ................................................................ 2-4 

2-3. Collecting bills ......................................................................... 2-5 

2-4. Clearing Bill Jam...................................................................... 2-6 

2-4-1. When a bill jammed in Transport path............................................... 2-6 

2-4-2. When a bill jammed in Acceptor Head .............................................. 2-6 

2-5. Preventive Maintenance ......................................................... 2-7 

2-6. Technical Support ................................................................... 2-8 

CHAPTER 3 

Disassembly Instruction 

3-1. How to Remove CPU/Power Supply Board ........................... 3-2 

3-1-1. Removing the CPU/Power Sppuly board ..........................................3-2 

3-2-1. Removing the timing belts..................................................................3-5 

3-2. Disassembly of Pusher Mechanism Assembly ..................... 3-5 

3-2-2. Removing the Feed motor and stacker motor .................................. 3-7 

3-3-1. Removing the Sensor board ..............................................................3-9 

3-3-2. Removing the O-rings .......................................................................3-10 

3-3-3. Removing the Feed Small Boards ................................................... 3-12 

3-4. Disassembly of Down Guide................................................. 3-13 

3-4-1. Removing the MAG board ................................................................ 3-13 

CHAPTER 4 

Trouble Shooting and Diagnostics 

4-1. Error Code & Reject Code ....................................................... 4-2 

4-1-1. Error Codes ......................................................................................... 4-2 

4-1-2. Reject Codes........................................................................................ 4-3 

4-2. Trouble Shooting ..................................................................... 4-4 

4-2-1. General Problems................................................................................4-4 

4-2-2. Adjustment Problems .........................................................................4-5 

4-2-3. Communication Problems ..................................................................4-6 

5


4-3. Diagnostics .............................................................................. 4-7 

4-3-1. How to enter the Test Mode ................................................................4-7 

4-3-2. Feed Motor Forward/Reverse Rotation Test .....................................4-7 

4-3-3. Stacker Test .........................................................................................4-8 

4-3-4. Running Test........................................................................................4-9 

4-3-5. Continuous Insertion Protect Lever Test ........................................ 4-10 

4-3-6. Acceptor Sensor Test........................................................................4-10 

4-3-7. Stacker Sensor Test .......................................................................... 4-11 

4-3-8. Bill Acceptance Test ..........................................................................4-12 

4-3-9. Stacker Motor Forward/Reverse Rotation Test ...............................4-13 

4-3-10. DIP Switch Test................................................................................4-14 

4-4. Sensor, board and motor location........................................ 4-15 

4-5. Cable Diagram........................................................................ 4-16 

4-5-1. DBV-301 Cable Diagram....................................................................4-16 

4-5-2. DBV-302 Cable Diagram....................................................................4-17 

CHAPTER 5 

Software Download and Adjustment 

5-1. Software Download................................................................. 5-2 

5-1-1. Tools Required ....................................................................................5-2 

5-1-2. Initial Setting ........................................................................................5-2 

5-1-3. Starting Dwonload Program ...............................................................5-3 

5-2. Adjustment .............................................................................. 5-6 

5-2-1. Tools Required ....................................................................................5-6 

5-2-2. Installing the Adjustment Program (Cab300.exe) .............................5-6 

5-2-3. Initial Setting ........................................................................................5-6 

5-2-4. Adjustment Procedure ........................................................................5-7 

5-3. Using Palm ............................................................................ 5-13 

5-3-1. Items required ................................................................................... 5-13 

5-3-2. Installing File Conversion Program (PdbConvEn.CAB)................. 5-13 

5-3-3. Initial Setting required ......................................................................5-13 

5-3-4. Program Overview ............................................................................ 5-14 

5-3-5. Download the software program from Palm ................................... 5-15 

5-3-6. Getting the DBV-301 unit’s setting information .............................. 5-19 

5-3-7. Execute the Diagnostics ...................................................................5-20 

5-3-8. Get the Accepting Log from DBV-30X unit ......................................5-21 

5-3-9. Convert the Acceptance log data into the CSV format .................. 5-24 

6


CHAPTER 6 

Exploded View & Parts List 

6-1. Entire Unit............................................................................... 6-2 

6-1-1. Entire Unit Exploded View ................................................................. 6-2 

6-1-2. Entire Unit Parts List ........................................................................... 6-3 

6-2. Frame and Up/Down Guide .................................................... 6-4 

6-2-1. Frame and Up/Down Guide Exploded View .....................................6-4 

6-2-2. Frame and Up/Down Guide Parts List ............................................... 6-5 

6-3-1. Pusher Mechanism Exploded View ..................................................6-6 

6-3. Pusher Mechanism Assembly .............................................. 6-6 

6-3-2. Pusher Mechanism Parts List ............................................................6-7 

6-4. Cashbox Unit.......................................................................... 6-8 

6-4-1. 200 note cashbox Exploded View ..................................................... 6-8 

6-4-2. 200 note cashbox Parts List ............................................................... 6-9 

6-4-1. 300 note cashbox Exploded View ................................................... 6-10 

6-4-2. 300 notes cashbox Parts List ........................................................... 6-11 

6-5-1. 1,000 note cashbox Exploded View ................................................ 6-12 

6-5-2. 1,000 notes cashbox Parts List ........................................................ 6-13 

6-5. SD Module 

6-5-1. SD Module Exploded View 

6-5-2. SD Module Parts List 

6-6. Snack Mask 

6-6-1. Snack Mask Exploded View 

6-6-2. Snack Mask Parts List 

CHAPTER 7 

Optional Bill Recycler Unit (RC-10) 

7-1. Precautions .............................................................................. 7-2 

7-2. RC-10 Component Names ....................................................... 7-3 

7-3. Specifications .......................................................................... 7-4 

7-3-1. Technical Specifications ..................................................................... 7-4 

7-3-2. Environmental Specifications ............................................................7-4 

7-3-4. DIP Switch Settings.............................................................................7-5 

7


7-6. Installation and Operation....................................................... 7-8 

7-6-1. Installing/Removing the RC-10 unit ...................................................7-8 

7-6-2. Installing/Removing the Cash Box ....................................................7-9 

7-6-3. Autoloading Bills ...............................................................................7-10 

7-6-4. Stacking Bills ..................................................................................... 7-11 

7-6-5. Dispensing Bill .................................................................................. 7-12 

7-6-6. Clearing JAM Bill ...............................................................................7-13 

7-7. Diagnostic Code and Wiring Diagram.................................. 7-15 

7-7-1. LED Diagnostic Codes ......................................................................7-15 

7-7-2. Wiring Diagram ..................................................................................7-16 

7-8. Disassembly Instruction ....................................................... 7-17 

7-8-1. Removing Side Cover .......................................................................7-17 

7-8-2. Changing Recycle Board ..................................................................7-18 

7-8-3. Changing PT Board/LED Board .......................................................7-19 

7-8-5. Changing Encoder Board ................................................................. 7-21 

7-9. Exploded View and Parts List ............................................... 7-22 

7-9-1 Exploded View ................................................................................... 7-22 

7-9-2. RC-10 Parts List................................................................................. 7-23 

8


DBV-30X Service Manual 

Chapter 1 

Model Numbers 

& Specifications 

1-1. Precautions 

1-2. Main Features 

1-3. DBV-30X Naming Composition 

1-4. Component Names 

1-5. System Configuration 

1-6. Specifications 

1-7. Interface Connector and Pin Assignment 

1-8. DIP Switches Settings 

1-9. Dimensions 

Issue 08/2007



CHAPTER 

1 

- Do not insert a torn, folded, or wet bill, as this may cause bill jam inside the unit. 

- Do not expose the unit to water. The unit contains several precision electronic devices 

which can be damaged if water or any liquid is sprayed or spilled into the unit. 

- Do not install the unit in a dusty environment. Dust may affect the sensor performance. 

- When installing the unit, be sure to turn the power OFF. 

- When installing the DBV-30X unit, tighten mounting nuts until snug. DO NOT overtighten. 

- To avoid the electrical hazards and equipment damage, be sure to use only specified 

voltage. 

1-2 

© 2006 Japan Cash Machine Co.Ltd. All rights reserved.


1-2. Main Features 

The DBV-30X has the following features. 

1-2-1. Intelligent 3-way LED for Easy 

field Diagnosis 

DBV-30X unit has intelligent 3-way LED. It 

blinks depending on the error. Color of LED 

and the number of blinking shows the error 

type. 

1 

CHAPTER 

1-2-2. Palm Programmable 

Palm can be connected to DBV-30X unit to 

download the software program, execute the 

diagnostic test and get the acceptance log 

data. For details about connecting to Palm, 

refer to 5-3. Using Palm. 

1-2-3. Built in Auditing Functions 

DBV-30X unit has the following built-in 

functions. 

- Jam Rate 

- Acceptance Rate 

- Internal Diagnostics 

- Money Auditing 

1-2-4. Optional Bill Recycler (RC-10) 

DBV-301-SU unit can attach an optional bill 

recycler unit (RC-10). It is the first bill 

acceptor for the vending industry with built-in 

intelligence for recycling of notes. 

© 2006 Japan Cash Machine Co.Ltd. All rights reserved. 

1-3


1-3. DBV-30X Naming Composition 

CHAPTER 

1 

1-3-1. Model 

DBV - 3 0 1 - SU 

(1) (2) (3) (4) (5) 

(1) Model Name 

(2) Series Name 

(3) CPU Board Type 

0: JCM Standard 

(4) Power supply 

0: DC12V 

1: DC24V 

2: AC117V 

(5) Stacker Type 

SU: Upward vertical stacking 

SD: Downward vertical stacking 

1-3-2. Type 

* * * - * * * * * - ** 

(6) (7) (8) (9) (10) (11) (12) 

(6) Country Code *1 

3-digit ISO code 

Ex RUS - Russia 

(7) Cash Box Capacity 

2: 200 Notes Cash Box 



A: 1000 Notes Cash Box 

(8) Bezel Type 

1: JCM Standard Bezel (SU/SD) 

2: Snack Mask (SU/SD) 

3: Euro Bezel (SU) 

4: Euro Bezel (SD) 

1-4 



(9) Guide Width 

1: 67 mm 

3: 71 mm 

4: 73mm 

(10)Cash Box Type 

1: Upward bill ejection box 

1 

CHAPTER 

(11)Recycle Type (Optional) 

0: without bill recycler unit 

1: with bill recycler unit 

(12)Interface Type *1 

D3: ID-0D3 (MDB interface) 

03: ID-003 (Serial interface) 

44: ID-044 (OEM interface) 

*1 For another interface, please contact JCM. 


1-5


1-4. Component Names 

CHAPTER 

1 

Cash box cover 

Cash box release lever 

RC-10 

Connecotr 

Cash box 

Faceplate 

Communication Port 

Indication LED 

AC117V 

Power Supply 

Connector 

(For DBV-302 Only) 

DIP Switch 1 

Interface 

Connector 

Acceptor head 

DIP Switch 2 

Condition LED 


release lever 

1-6 



1-5. System Configuration 

1-5-2. DBV-300 System Configuration 

CHAPTER 

1 

DBV-300 

Interface Connector 


Harness 

(EDP# 116490, Part# 3280-03-15) 

Palm (R) Tungsten C *1 

(EDP# G00171) 

Download Adapter 

PC 

(OS: Windows (R) 98 SE/2000) *2 

JCM Power Supply Unit 

(EDP# 116477, Part# VM300) 

Host Machine 


(EDP# 108233, Part# 3210-05-05B) 

*1 Palm can be connected to download a software, perform the diagnostics and 

collect the accepting log data. 

*2 PC can be connected to download software and perform an adjustment. For 

details about software downloading and adjustment, refer to Chapter 5. 


1-7



CHAPTER 

1 

DBV-301 



RC-10 Connector 

Optional Bill Recycler Unit 

(RC-10) *1 

JCM’ s 

OPTIPAY CC *2 


Harness 

(EDP# 116490, Part# 3280-03-15) 


(EDP# G00171) 

PC 

(OS: Windows (R) 98 SE/2000) *4 


(EDP# 116480, Part# VM301) 

or 

Host Machine 


(EDP# 108233, Part# 3210-05-05B) 

Serial/Paluse 

MDB Harness 

(EDP# 118761, Part# 3210-05-03A) 

MDB 

*1 The optional bill recycler unit (RC-10) can be installed with only DBV-301 unit 

which is using MDB interface, and which is connecting with JCM’s Coin Changer 

(OPTIPAY CC). For details about RC-10 unit, refer to Chapter 7. 

*2 For details about JCM’s Coin Changer (OPTIPAY CC), please contact JCM. 





1-8 




CHAPTER 

1 

DBV-302 



Harness 

(EDP# 116490, Part# 3280-03-15) 


(EDP# G00171) 


PC 

(OS: Windows (R) 98 SE/2000) *2 

Host Machine 


(EDP# 108233, Part# 3210-05-05B) 






1-9



CHAPTER 

1 

1-6-1. Technical Specifications 

Bill Accepted 

Insertion Direction 

Acceptance Rate 

Processing Speed 

Cash Box Capacity 

Interface 

Escrow 

LED 

Width (min. 65 - max. 72 mm) *1 

Length (min. 120 - max. 160 mm) 

Refer to the software Information Sheet 

Refer to the software Information Sheet 

Approx. 2 seconds (from bill insertion to credit signal output) 

Approx. 3 seconds (from bill insertion to bill stack completion) 

200 Notes Cash Box 



1,000 Notes Cash Box 

Pulse/MDB *2/Serial 

1 Bill 

Condition LED (Red/Yellow/Green) (Rear) 

Indication LED (Green) (Front) 

*1 Bills narrower than 65 mm (width) or wider than 71mm (width) will need special 

bill guides. Contact your JCM sales representative for details. 

*2 When using MDB interface, the optional bill recycler unit (RC-10) can be attached. 

For details about RC-10 unit, refer to Chapter 7. 

1-6-2. Environmental Specifications 

Operation Temperature *1 

Storage Temperature 

Operation Humidity *1 


Light disturbance 

Installation 

-15 o C to 60 o C 

-20 o C to 60 o C 

+15% to 95%RH (no condensing) 

+15% to 95%RH (no condensing) 

Direct sunlight shall be avoided 

Indoor and Outdoor 

(not exposed to wind and weather) 

*1 Be sure to satisfy the following temperature humidity conditions. 

Additional Range 

Range of operation 

temperature/humidity 


1-10 



1-6-3. Electrical Specifications 

Power Supply 

Power Consumption 

1-6-4. Structural Specifications 

Mounting 

Weight 

Outline Dimentions 

DBV-300 DBV-301 DBV-302 

DC12V (+5%) 

DC24V (+5% ) 

AC117V 

2.5A (Recommended) 2.5A (Recommended) AC90V to AC123V 

(50/60Hz) 

Standby: 0.3A 

In Operation: 0.6A 

(Max: 1.5A) 

Standby: 0.2A 


(Max: 0.9A) 

Holizontal Mounting 

Approx. 1.2kg (with 200 Note Cash Box) 

Refer to 1-9. Dimensions 

Standby: 0.07A 


(Max: 0.45A) 

1 

CHAPTER 


1-11


1-7. Interface Connector and Pin Assignment 

CHAPTER 

1 

1 2 

3 4 

5 6 

7 8 

9 10 

11 12 

13 14 

15 16 

17 18 

Header(Dual Light Angle Type): 702290-3007 (US MOLEX) 

Recommended Housing: 70066-0113 (US MOLEX) 

Clip (Dual Type): 70013-0018 (US MOLEX) 

Terminal: 70058-0204 (US MOLEX) 

Recommended Wire: String AWG#24 to 26 

1-7-1. When using ID-0D3 (MDB) Interface 

•DBV-301 

Pin No. Signal Name I/O *1 Function 

1 VDD1 DC24V 

2 VSS1 GND 

3 NC Not Connected 


5 TXD2 OUT Photo-coupler: Output Signal Line from Bill Acceptor 

6 RXD2 IN Photo-coupler: Input Signal Line from Bill Acceptor 

7 SG2 Photo-coupler: Signal Ground 












*1 I/O (input/output) is the term from bill acceptor’s side. 

1-12 



Photo Coupler-isoration Input/Output Circuit 

ACCEPTOR 

HOST CONTROLLER 

CHAPTER 

1 


1-13


CHAPTER 

1 

1-7-2. When using ID-003 (Serial) Interface 

•DBV-301 


1 VDD1 DC24V *2 

2 VSS1 DC24V GND *2 



5 TXD2 OUT Photo-coupler: Output Signal Line from Bill Acceptor *3 

6 RXD2 IN Photo-coupler: Input Signal Line from Bill Acceptor *3 

7 SG2 Photo-coupler: Signal Ground *3 

8 TXD1 OUT RS-232C: Output Signal Line from Bill Acceptor *3 

9 RXD1 IN RS-232C: Input Signal Line from Bill Acceptor *3 

10 SG RS-232C/TTL: Signal Ground *3 

11 TXD0 OUT TTL: Output Signal Line from Bill Acceptor *3 

12 RXD0 IN TTL: Input Signal Line from Bill Acceptor *3 








*2 To avoid the electrical hazards and equipment damage, be sure to use only specified 

voltage. 

*3 The serial I/F level (Photo-coupler/RS-232C/TTL) can be selected with DIP Switch 

2. For details, refer to 1-8. DIP Switch Setting. 

•DBV-302 






5 TXD2 OUT Photo-coupler: Output Signal Line from Bill Acceptor *2 

6 RXD2 IN Photo-coupler: Input Signal Line from Bill Acceptor *2 

7 SG2 Photo-coupler: Signal Ground *2 

8 TXD1 OUT RS-232C: Output Signal Line from Bill Acceptor *2 

9 RXD1 IN RS-232C: Input Signal Line from Bill Acceptor *2 

10 SG RS-232C/TTL: Signal Ground *2 

11 TXD0 OUT TTL: Output Signal Line from Bill Acceptor *2 

12 RXD0 IN TTL: Input Signal Line from Bill Acceptor *2 








*2 The serial I/F level (Photo-coupler/RS-232C/TTL) can be selected with DIP Switch 

2. For details, refer to 1-8. DIP Switch Setting. 

1-14 



Photo-coupler isolation Input/Output Circuit 

ACCEPTOR 


CHAPTER 

1 

RS-232C Input/Output Circuit 

ACCEPTOR 


TTL Input/Output Circuit 

ACCEPTOR 



1-15


CHAPTER 

1 

1-7-3. When using ID-002 (Pulse) Interface 

•DBV-300 

Pin No. Signal Name I/O *1 Function Active 



3 VDD1 DC12V 

4 VSS1 DC12V GND 






10 SG Signal Ground 

11 /VEND OUT Accepted denomination Signal Lo 



14 /ENABLE IN Bill Inhibit (Hi) / Accept (Lo) Signal Lo 


16 /BUSY OUT Acceptor Operating Signal Lo 

17 /ABN OUT Acceptor Error Signal Lo 

18 /FULL OUT Cash Box Full signal Lo 


•DBV-301 

Pin No. Signal Name I/O *1 Function Active 

1 VDD1 DC24V 

2 VSS1 DC24V GND 









11 /VEND OUT Accepted denomination Signal Lo 



14 /ENABLE IN Bill Inhibit (Hi) / Accept (Lo) Signal Lo 


16 /BUSY OUT Acceptor Operating Signal Lo 

17 /ABN OUT Acceptor Error Signal Lo 

18 /FULL OUT Cash Box Full signal Lo 


1-16 



•Sequence Chart 

Accept Bill 

DISABLE/ 

ENABLE 

BUSY 

1 

CHAPTER 

VEND 

ABN 

FULL 

DISABLE 

DRAWING BILL 

and VALIDATION 

STACKING 

VEND 

OUTPUT 

STAND BY 

INSERT BILL 

STAND BY 

Return Bill 

DISABLE/ 

ENABLE 

BUSY 

VEND 

ABN 

FULL 

DISABLE 

DRAWING BILL 


RETRUN BILL 

DISABLE(INHIBIT) 

INSERT BILL 

STAND BY 


1-17


Stack Bill 

DISABLE/ 

ENABLE 

CHAPTER 

1 

BUSY 

VEND 

ABN 

FULL 

DISABLE 

DRAWING BILL 


STACKING 

VEND 

OUTPUT 

STACKER FULL 

INSERT BILL 

STAND BY 

Jam Bill 

DISABLE/ 

ENABLE 

BUSY 

VEND 

ABN 

FULL 

DISABLE 

DRAWING BILL 


REJECT 

BILL 

JAMMED BILL 

STAND BY 

INSERT BILL 

STAND BY 

REMOVED BILL 

1-18 



1-8. DIP Switch Settings 

DBV-30X unit have 2 DIP Switches (SW 1/SW 2). They are located on the left side of 

DBV-30X unit. Verify the DIP switch settings before installing the DBV-30X unit. The DIP 

switch settings are determined by the software. See software specifications provided separately 

for DIP switch settings of your software. 

8 

1 

CHAPTER 

OFF 

1 

5 

5 

4 

2 

3 

6 

7 

8 

OFF 

1 

2 

3 

4 

6 

7 

DIP Swich 1 

DIP Swich 2 

1-8-1. DIP Switch 1 (SW1) 

SW 1 sets the accepted Denomination and mode. Depending on the software, the denomination 

settings will differ. Refer to the software specifications. 

No. Function ON OFF 

SW1-1 Denomination 1 



SW1-4 Denomination 4 Inhibit 

Accept 




SW1-8 Mode Setting Test Mode *1 Normal Mode 

*1 For details about Test Mode, refer to 4-3. Diagnostics. 


1-19


1-8-2. DIP Switch 2 (SW2) 

DIP Switch 2 sets the Communication method. For details, refer to the software specifications. 

CHAPTER 

1 

ID-0D3 (MDB) interface 


SW2-1 - 

SW2-2 - 

SW2-3 - 

SW2-4 - 

SW2-5 - 

Always OFF 

SW2-6 - 

SW2-7 - 

SW2-8 - 

ID-002 (Pulse) interface 

No. 

Function 

SW2-1 SW2-2 PULSE WIDTH 

OFF OFF 50ms/300ms 

ON OFF 50ms/50ms 

OFF ON 80ms/120ms 

ON ON 150ms/180ms 

SW2-3 SW2-4 PULSE COUNT 

OFF OFF 1 Pulse 

ON OFF 4 Pulse 

OFF ON 10 Pulse 

ON ON 20 Pulse 

SW2-5 Always OFF - 



SW2-8 Always ON - 

ID-003 (Serial) interface 

No. 

Function 

SW2-1 SW2-2 Serial I/F Level 

OFF 

OFF 

Photo-coupler 

Isoration 

ON OFF TTL 

OFF ON RS-232C 

ON OFF RS-232C 







1-20 



CHAPTER 

1 

1-9. Dimensions 

10.1 

22 

59.1 15.5 

10.5 (Bill Insertion Slot) 

+0.1 

116 

134.1 

4-5 

11.6 

59.7 

245.6 

174.3 

1-9-1. DBV-30X-SU with 200 Notes Cash Box 

88 

8.4 

2-5 

50.8 +0.1 

84 +0.1 

86 

98.2 

33 

41.5 

72 

113.5 

Unit : mm 

14.6 107 

4 18 


1-21



88 

44 

2-5.4 

50.8 

CHAPTER 

1 

10.1 

22 

116 +0.1 

134.1 

86 

84 

33 

41.5 

72 

59.1 

14.6 107 

4 18 

15.5 


2-5.4 

11.6 

71.3 

249.6 

174.3 

178.3 

8.4 

98.2 

+0.1 

+0.1 

127 

Unit: mm 

1-22 




88 Unit: mm 

44 

2-5.4 

33 

41.5 

72 

153.5 

10.1 

14.6 

59.1 

15.5 

22 10.7 (Bill Insertion Slot) 

2-5.4 

116 

134.1 

107 

4 18 

11.6 

174.3 

71.3 

178.3 

249.6 

50.8 ±0.1 

84 ±0.1 

86 

8.4 

98.2 

CHAPTER 

1 


1-23


1-9-4. DBV-30X-SU with 1,000 Notes Cash Box 

88 

44 

86 

98.2 

CHAPTER 

1 

14.6 

4 

22 

59.1 

18 

134.1 

107 

15.5 


84 0.1 

33 72 

41.5 

10.1 116 0.1 

11.6 

179.3 

66.3 183.3 

249.6 

2-5.4 

50.8 

8.4 

250 

2-5.4 

0.1 

Unit : mm 

1-24 



CHAPTER 

1 

1-9-5. DBV-30X-SD with 200 Notes Cash Box 

98.2 

86 

84 

 

2-5.4 

8.4 

33 

41.5 

72 

 

15.5 

134.1 

+0.1 

116 10.1 

107 

59.1 

18 

22 

4 

14.6 

174.3 

269.1 

11.6 

71.3 

+0.1 

+0.1 

2-5.4 

90 

113.5 

Unit : mm 


1-25


1-9-6. DBV-30X-SD with 300 Notes Cash Box 

98.2 

86 

84 

50.8 

2-5.4 

8.4 

 

 

 

CHAPTER 

1 

 

2-5.4 

15.5 

134.1 

+0.1 

116 10.1 

107 

59.1 

18 

22 

 

 

 

 

 

11.6 

 

+0.1 

+0.1 

90 

 

Unit: mm 

1-26 



CHAPTER 

1 

1-9-7. DBV-30X-SD with 500 Notes Cash box and SD Bracket 

2-5.4 


15.5 

116 ±0.1 24.5 

61.6 

107 17.1 

18 4 

174.3 

178.3 

271.7 

14.1 

73.8 

103.2 5.9 

86 

84 ±0.1 

50.8 ±0.1 

2-5.4 

41.5 153.5 

33 72 

1.6 

Unit: mm 

12.6 


1-27


1-9-8. DBV-30X-SD with 1,000 Notes Cash Box and SD Bracket 

86 

 

50.8 

6-φ5.4 

33 

41.5 

72 

250 

CHAPTER 

1 

 

15.5 

 

107 

18 

17.1 

4 

183.3 

179.3 

107.2 3.9 

24.5 

12.6 

271.7 

14.1 

68.8 

0.1 

0.1 

1.6 

Unit : mm 

0.1 

61.6 

1-28 



CHAPTER 

1 

1-9-9. DBV-30X-SD with 200 Notes Cash Box and Lock Module 

98.2 

84.7 

84 

8.4 

2-5.4 


15.5 

107.3 

59.1 

27 

14.2 

4.4 

269.1 

11.6 

71.3 

50.8 

2-5.4 

34.5 

13 

91.1 

134.1 

116 

22 

10.1 

174.3 

132.6 

85 

90 

19.6 

24.4 

137.6 

Unit: mm 


1-29


1-9-10. DBV-30X-SD with 300 Notes Cash Box and Lock Module 

98.2 

8.4 

84.7 

CHAPTER 

1 

2-5.4 


15.5 

107.3 

59.1 

27 

14.2 

4.4 

269.1 

11.6 

71.3 

84 ±0.1 

50.8 ±0.1 

2-5.4 

34.5 

13 

91.1 

134.1 

116 ±0.1 

22 

10.1 

174.3 

178.3 

146.1 

85 

90 

19.6 

24.4 

137.6 

Unit: mm 

1-30 



CHAPTER 

1 

178.3 

1-9-11. DBV-30X-SD with 500 Note Cash Box, SD Bracket and Lock Module 

41.5 153.5 

33 

72 

1.6 

116 ±0.1 

2-5.4 

10.7 (Bill Insertion Slot) 24.5 

15.5 

61.6 

107 

17.1 

18 4 

174.3 

14.1 

12.6 

73.8 

303.1 

103.2 5.9 

86 

Unit: mm 

84 ±0.1 

50.8 ±0.1 

2-5.4 


1-31


1.6 

CHAPTER 

1 

183.3 

14.1 

68.8 

103.2 

±0.1 

± 

2-5.4 

5.9 

34.5 

13 

91.1 

269.1 

116 ±0.1 

107.3 

4-5.4 

61.6 

24.5 

14.2 

27 4.4 

271.7 

1-9-12. DBV-30X-SD with 1,000 Notes Cash Box, SD Bracket and Lock Module 


15.5 

12.6 

85 

90 

19.6 

24.4 

137.6 

Unit: mm 

1-32 




Chapter 2 

Installation 

& Operation 

2-1. Installation 

2-2. Operation Flowchart 

2-3. Collecting Bills 

2-4. Clearing Bill Jam 

2-5. Preventive Maintenance 

2-6. Technical Support 

Issue 08/2007


2-1. Installation 

2-1-1. Installation 

1) Remove the cash box and down guide. 

CHAPTER 

2 

2) Insert the DBV-30X unit into the panel cut 

out from behind the Vending machine’s 

door. 

Vending machine 

3) Insert the attachment screws into the 

DBV-30X unit’s four insertion slots. 

Use a screw driver to tighten each attachment 

screws and secure the DBV-30X 

unit in place. 

4) Install the down guide and cash box. 

2-2 

© 2006 Japan Cash Machine Co., Ltd.. All rights reserved.


2-1-2. Changing the bill guides 

1) Remove the cash box and down 

guide. 

SB Guide Left 

SB Guide Right 

2 

CHAPTER 

2) Remove the SB guide Left/Right in 

the arrow (1) and (2) direction. 

3) Remove the faceplate. 

4) Remove the FB guide in the arrow 

(3) direction. 

FB Guide 

© 2006 Japan Cash Machine Co., Ltd. All rights reserved. 

2-3


2-1-3. Installing the Snack Mask 

1) Remove the standard faceplate. 

CHAPTER 

2 

2) Place the Window Spacer on the DBV- 

30X unit. 

3) Then place the FP Bracket on it. 

2-4 



4) Insert the attachment screws into four 

(4) insertion slots are located on the 

rear of the DBV-30X unit. Use a 

screw driver to tighten each attachment 

screws and secure them in place. 

CHAPTER 

2 

5) Place the Snack Mask and insert the 

attachment screws into three (3) insertion 

slots. Use a screw driver to tighten 

each attachment screws and secure the 

snack mask in place. 


2-5


2-1-4. Installing the SD Module and SD 

Bracket 

1) Prepare the SD Module. 

- Be sure not to 

loose the spring. 

CHAPTER 

2 

2) Remove the cash box and take off the box 

stopper from the DBV-30X unit. 

Box Stopper 

3) Turn the DBV-30X unit upside down and 

slide the DBV-30X unit backward until it 

is locked. 

2-6 



- The step 4) need to be followed only 

when attaching the 500 Note 

Cashbox and 1000 Note Cash Box. 

4) Attach the SD Bracket and insert the attachment 

screws into three (3) insertion slots. Use a 

screw driver to tighten each attachment screws 

and secure them in place. 

CHAPTER 

2 


2-7


2-1-5. Installing the Lock Module 

1) Attach the Lock Frame C to the bottom of 

the SD module and insert the attachment 

screws into two (2) insertion slots. Use a 

screw driver to tighten each attachement 

screws and secure the lock module in place. 

Screws 

Lock Frame C 

CHAPTER 

2 

SD Module 

Bottom view of the SD module 

Screws 

Top View of the SD module 

2) Attach the Lock Module to the SD Module 

and insert the attachment screws into three 

(3) insertion slots. Use a screw driver to 

tighten each attachment screws and secure 

the lock module in place. 

3) Turn the DBV-30X unit upside down and slid 

backward until it is locked to attach the Lock 

Assy . 

2-8 



- Even when installing the lock 

module to DBV-30X-SU type 

unit, the SD module is also required. 

Follow the steps above to 

install the lock module to the 

DBV-30X-SU type unit. 

CHAPTER 

2 


2-9


CHAPTER 

2 

0.04 

2-1-6. Installing the Waterproof Kit 

1) Remove the base cover and the cashbox 

from the DBV-30X unit. 

2) Attach the base cover, gasket 1 and 

gasket 2 to the DBV-30X. 

3) Attach the top cover sliding until it clicks. 

- When installing the RC-10 unit, 

this step does not required. 

2-10 



2-2. Operation Flowchart 

CHAPTER 

2 


2-11


2-3. Collecting Bills 

1) Pull the cash box release 

lever in the arrow (1) 

direction. 

2) Lift the cash box in the 

arrow (2) direction and 

remove it. 

CHAPTER 

2 

3) Open the cash box cover 

and remove the bills. 

2-12 



2-4. Clearing Bill Jam 

2-4-1. When a bill jammed in 

Transport path 

1) Remove the cash box (Refer to 

“2-3. Collecting Bills”). 

2) Remove the jammed bill. 

CHAPTER 

2 

2-4-2. When a bill jammed in 

Acceptor Head 

1) Pull out the down guide, raising 

the acceptor head release lever. 

2) Remove the jammed bill. 

Down guide 


release lever 


2-13


2-5. Preventive Maintenance 

It is important to keep the bill path, rollers, and belts clean. The sensor lenses are transparent, 

and made of polymer material. Handle them with care. Use a soft lint-free cloth or cotton bud to 

wipe out dirt and stain on the surface of magnetic and optical sensors, rollers and belts. Repeat 

the cleaning process as needed until the transport path is free of contaminants. 

- Do not use alcohol or thinner for cleaning. 

CHAPTER 

2 

Sensor 

Roller 

Belt 

- JCM does not recommend cleaning cards, cleaning pads, or cleaning solutions of 

any kind. 

Up Guide and Stacker Section 

Down Guide 

Cash Box 

2-14 



2-6. Technical Support 

-Japan- 

Japan Cash Machine Co., Ltd. (Headquarters) Phone: +81-66-703-8406 

No. 3-15, Nishiwaki 2-Chome, Hirano-ku, Fax: +81-66-704-7843 

Osaka, 547-0035, 

URL: www.jcm-hq.co.jp 

Japan 

- Americas & Oceania - 

JCM American Corporation Phone: +1-702-651-0000 

925 Pilot Road, Las Vegas, NV 89119 Fax: +1-702-644-5512 

U.S.A. 

e-mail: sales@jcm-american.com 

URL: www.jcmamerican.com 

2 

CHAPTER 

- Europe, Russia, Middle East, Africa - 

Japan Cash Machine Germany GmbH Phone: +49-211-530-645-60 

Mündelheimer Weg 60 Fax: +49-211-530-645-85 

D-40472 Düsseldorf Germany e-mail: info@jcm-germany.com 

URL: www.jcm-germany.com 

- UK & Ireland - 

JCM United Kingdom Ltd. Phone: +44-(0)870-770-2863 

Unit B, Third Avenue, Fax: +44 (0) 190-837-7834 

Denbigh West Business Park 

e-mail: info@jcm-uk.com 

Bletchley, Milton Keynes, 

URL: www.jcm-uk.com 

Buckinghamshire MK1 1EJ, UK 

- Asia - 

JCM Gold (HK) Ltd. Phone: +852-2429-7187 

Unit 1-7, 3/F., Favor Industrial Centre Fax: +852-2929-7003 

2-6 Kin Hong Street, Kwai Chung, e-mail: cs@jcmgold.com.hk 

N.T. Hong Kong 

URL: www.jcmgold.com.hk 


2-15


NOTE 

CHAPTER 

2 

2-16 



DBV-30X-SU 

DBV-30X-SD 

CHAPTER 3 

Contents 


3-1. How To Remove the CPU/Power Supply Board 

3-2. How To Remove the Pusher Mechanism 

3-3. Disassembly of Up Guide 

3-4. Disassembly of Down Guide 

Issue 03/2006 


CHAPTER 3 


3-1. How to Remove CPU/Power Supply Board 

3-1-1. Removing the CPU/Power 

Sppuly board 

1) Pull the cash box release lever in the arrow 

(1) direction and remove the cash box in the 

arrow (2) direction. 

Cash Box Releace Lever 

Cash Box 

2) Pull out the down guide lifting the acceptor 

head release lever. 

Acceptor Head Release Lever 

3 - 2

CHAPTER 3 


3) Slide upward the base cover to remove the cover. 

4) Remove 4 screws to remove the face plate. 

5) Remove 6 screws and disconnect 4 connectors. 

6) Remove the board assembly in the arrow direction. 

3 - 3

CHAPTER 3 


7) Disconnect the connector from the CPU board. 

Release the lock and remove the flexible connector. 

- When disconnecting the flexible connector, 

be sure to handle it carefully otherwise 

the nail of connector breaks. 

8) Disconnect the connector and separate the CPU 

board and the Power Supply board. 

CPU Board 

Power Supply Board 

3 - 4

CHAPTER 3 


3-2. Disassembly of Pusher Mechanism Assembly 

3-2-1. Removing the timing belts 

1) Remove the CPU board and power supply board 

Refer to 3-1. How to Remove Power Supply/CPU 

Board. 

2) Remove the SB guide Left/Right in the arrow (1) 

direction and the arrow (2) direction. 

SB Guide Left 

SB Guide Right 

3) Remove the front FB guide in the arrow (3) 

direction. 

FB Guide 

3 - 5

CHAPTER 3 


4) Remove the screw and remove the pusher 

mechanism assembly in the arrow direction. 

5) Remove 2 timing belts and rollers from the 

pusher mechanism assembly. 

- When removing the timing belts 

from the pusher mechanism, be 

sure not to loose the rollers. 

3 - 6

CHAPTER 3 


3-2-2. Removing the Feed motor and stacker 

motor 

1) Remove 2 E-rings and pull out the shaft from 

pusher plate. 

2) Slide the pusher plate in the arrow direction and 

remove the plate. 

3) Remove the E-ring and pull out the shaft from the 

pusher arm. Remove 2 spacers. 

3 - 7

CHAPTER 3 


4) Lift the pusher arm and remove 5 screws 

and remove the motor guide. 

5) Remove the feed motor and stacker motor 

from the motor guide. 

3 - 8

CHAPTER 3 


3-3. Disassembly of Up Guide 

3-3-1. Removing the Sensor board 

1) Remove the pusher mechanism assembly 

Refer to 3-2. Disassembly of Pusher 

Mechanism Assembly. 

2) Remove 2 screws and pull out the up 

guide. 

3) Pull out 2 shafts and remove 4 gears. 

3 - 9

CHAPTER 3 


4) Remove 2 screws and remove the Sensor board. 

5) Release the lock and remove the flexible connector 

from the sensor board. 

- When disconnecting the flexible connector, 

be sure to handle it carefully otherwise 

the nail of connector breaks. 

Sensor Board 

3-3-2. Removing the O-rings 

1) Pull out 2 shafts and remove 2 gears. 

3 - 10

CHAPTER 3 


2) Pull out the shaft and remove 2 gears. 

3) Pull out the shaft and remove 2 gears, 2 springs, 

2 bushings, 2 polly sliders and actuator. 

4) Remove 2 O-rings from each gears. 

3 - 11

CHAPTER 3 


3-3-3. Removing the Feed Small Boards 

1) Remove the screws and both Left and Right 

Feed Small Board in the allow direction 

3 - 12

CHAPTER 3 


3-4. Disassembly of Down Guide 

3-4-1. Removing the MAG board 

1) Remove the screw to remove the down guide 

cover in the arrow direction. 

2) Remove 2 screws from the MAG board. 

3) Disconnect the connector and remove the MAG 

board. 

MAG Board 

3 - 13


DBV-30X-SU 

DBV-30X-SD 

CHAPTER 4 

Contents 

Trouble Shooting and Diagnostics 

4-1. Error Codes and Reject Codes 

4-2. Trouble Shooting 

4-3. Diagnostics 

4-4. Sensor, Board and Motor Locations 

4-5. Cable Diagrams 

Issue 03/2006 


CHAPTER 4 Trouble Shooting and Diagnostics 

4-1. Error Code & Reject Code 

This section explains the error code and the reject code. The following tables lists the Condition LED's color, the 

number of blinking and their meanings. When an error and rejection occurs, check the Condition LED’s color and 

the number of blinking and detect the cause. 

4-1-1. Error Codes 

Condition 

LED 

Discription 

R Y G 

Stacker Full 

1 

2 Stacker JAM 

Acceptor JAM 

3 

(When recycler working) 

4 Acceptor JAM 

5 Feed Motor Speed Error 

6 Feed Motor Lock 

Instruction waiting from host when the bill 

7 

is escrow 

Solution 

Cash box is full. Collect the bill. Refer to 

2-3. Collect the bill. 

Remove the Jam bill. Refer to 2-4. 

Clearing Bill Jam. 

Perform the Diagnostic. Refer to 4-3. 

Diagnostic. 

8 Reserved 

Remove the Jam bill. Refer to 2-4. 

9 Continuous Insertion Protect Lever JAM 

Clearing Bill Jam. 

10 Box is not set. 

11 Box Sensor Error 

Set the cash box properly. When the 

error is not reset, perform the Diagnostic. 

Refer to 4-3. Diagnostic. 

12 Cheating 

Cheating was occurred. When reset the 

error, remove/install the cash box. 

13 Down Guide is not set. Set the Down Guide properly. 

14 

Reserved 

EEPROM Read Error is occurred. When 

reset the error, remove/install the cash 

15 EEPROM Read Error 

box. When the error is not reset, adjust 

the DBV-30X unit. Refer to 5-2. 

Adjustment. 

4 - 2


4-1-2. Reject Codes 

Condition 

LED 

Description 

R Y G 

1 Insertion Error 

2 Magnetic Error 

3 Paper detected inside acceptor at standby 

4 Adjustment/Magnification Error 

5 Reject by Feed Error 

6 Denomination Select Error 

7 Photo Pattern Error (1) 

8 Photo Level Error 

9 Inhibited Bill 

10 Return direction from host machine 

11 Foreign substances detection of the exit sensor 

12 Escrow Position Error 

13 Bill Length Error 


15 Incompatible Bill Error 

4 - 3


4-2. Trouble Shooting 

4-2-1. General Problems 

Symptoms/Error Messages Possible Causes Corrective Action 

Bill Acceptor is not working 

(does not take any bills). 

Bill is jamming often. 

Low acceptance rates. 

No external power is applied to the 

bill acceptor 

Wrong or inappropriate connections 

Software is not downloaded. 

Sensor/MAG/CPU/Power Supply 

board failure. 

Entrance Sensor is not working or 

foreign object in the entrance. 

Drive belts are dirty or damaged. 

Pressure roller spring is loose or 

missing. 

Foreign object in the transport path 

and inside the Cash Box. 

Bill guide is not inappropriate. 

Bill is wider than 72 mm or narrower 

than 65mm 

(out of DBV-30X specifications). 

Dirt and stain on the rollers, belts and 

lenses. 

Sensors need to be clean and adjust. 

The unit has been disassembled and 

the Adjustment is not done after it is 

reassembled. 

Using wrong software or old version 

software. 

Bills are not to be accepted in this 

software. 

Verify that the appropriate input voltage and 

ground are connected to appropriate pins on 

the main connector. 

Check the connections of all harnesses and 

connectors. Check for any bent, missing or 

damaged pins in the connectors. Check the 

specified voltage is used in appropriate pin. 

Download the correct software. Refer to 

chapter 5 for download instructions. 

Refer to 5-2. Diagnostics and conduct Running 

Test. If the test result is NG, replace 

Sensor/MAG/CPU/Power Supply board. Make 

sure to adjust the sensors after Sensor 

/MAG/CPU/Power Supply board is replaced. 

Remove the foreign object and clean the 

sensor. Perform the acceptor sensor test. Refer 

to 4-3-6. Acceptor Sensor Test. If the test result 

is NG, replace CPU board. Refer to 3-1. How 

to Remove the Circuit Board. 

Clean the drive belts and the pressure rollers. 

Replace as necessary. Refer to 2-5. 

Preventive Maintenance. 

Check the pressure roller springs with finger 

and replace as necessary. 

Clean the transport path and the cash box to 

remove the foreign object. Refer to 2-5. 


Seat the transport unit all the way back so that 

the latches of transport unit release levers are 

locked in the frame. 

Use only bills within DBV-30X specifications. 

Clean the transport path. Refer to 2-5. 


Clean the transport path. Refer to 2-5. 


Follow the instructions on 5-1. Adjustment to 

adjust the sensors. 

Make sure to adjust the sensors after reassemble 

the DBV-30X. 

Make sure if the programmed software is the 

latest version and it supports the bills you wish to 

be accepted. 

Check the specifications, and make sure the bills 

are to be accepted in the software (check 

denomination/issuing year). 

4 - 4



Wrong software (different currency). 

Download correct software. Refer to 5-1. 

Software Download. 

Wrong DIP switch settings. 

Enable the denominations by setting DIP 

switches OFF 

Bill acceptance is inhibited by the 

All bills are rejected. 

command from host controller. 

Enable the bill acceptance by the command. 

Sensor/MAG/CPU board failure. 

Change the Sensor/MAG/CPU board. Refer to 

3-5. How to remove Circuit Boards. 

Refer to 2-5. Preventive Maintenace to clean 

Sensors need to be clean and 

the sensors. Follow the instructions on 5-2. 

adjusted. 

Adjustment to adjust the DBV-30X. 

The motor rotates several time and 

stops. 

Can not enter the TEST mode. 

CPU board failure. 

Wrong DIP switch settings. 

Dip switch failure. 

CPU Board failure. 

Refer to the 3-1. How to Remove the Circuit 

Board. 

Set the switch SW1-8 ON, and then supply 

power to the DBV-30X unit. 

Refer to the 4-2. Diagnostics and conduct DIP 

Switch TEST to check if the DIP switch has a 

failure. 

Change the CPU board. Refer to 3-5. How to 

Remove Circuit Boards. 

4-2-2. Adjustment Problems 


Our Adjustment program supports only Windows 

Can not start the Cab300.exe 

OS is not applicable. 

98 Second Edition/2000. 

program by double-clicking. 

The program files are corrupted. Ask JCM for the correct programs. 

Check the connections of PC and DBV-30X 

Wrong or inappropriate connections connectors. Check for any bent, missing or 

damaged pins in the connectors. 

Set the DBV-30X unit's DIP switches SW1-1 to 

DIP switch setting of DBV-301 is not 

SW1-7 OFF and SW1-8 ON, and turn on the 

correct. 

power of VM30X. 

Communication Error. 

Refer to the 4-2. Diagnostics and conduct DIP 

DIP switch failure. 

Switch Test. 

CPU board failure. 

Change the CPU board. Refer to 3-1. How to 


Power is not supplied. 

Change the Power Supply board. Refer to 3-1. 

How to Remove Circuit Boards. 

Harness failure IFU-002 is broken. Please exchange it. 

Adjustment Error. 

Wrong reference paper. 

Follow the instruction on the Adj300.exe 

program and use the correct reference paper. 

Sensor/MAG/CPU boards failure. 

Change the Sensor/MAG/CPU board. Refer to 

3-5. How to Remove Circuit Boards. 

4 - 5


4-2-3. Communication Problems 


DIP switch settings are wrong. Set all DIP switches OFF. 

Connectors are disconnected or 

loosely connected. 

Firmly connect all the connectors. 

Check for any bent, missing or damaged pins in 

Damaged connector pins. 

Can not communicate with host. 

the connectors. 

CPU/Power Supply board is 

corrupted. 

Replace CPU/Power Supply board. Refer to 

Chapter 3 Disassembly Instructions. 

Wrong interface. 

Check if the interface is the same for the host 

machine and the bill acceptor. 

4 - 6


4-3. Diagnostics 

DBV-30X is equipped with diagnostic feature to aid in repair and maintenance. This section describes 

the test procedure of each function using DIP switch to identify the cause of failure 

condition. To identify the cause of failure condition, DBV-30X need to be entered in the Test mode. 

4-3-1. How to enter the Test Mode 

1) Set SW1-8 ON and SW1-1 to SW1-7 OFF then supply the DBV-301 power ON. 

2) The Indication LED located on the faceplate is blinking and the Condition LED (green, yellow and 

red) located on the rear of the unit lights. This indicates the unit is in the Test mode. 

3) Set the DIP switches SW1-1 to SW1-7 depending on the test you wish to execute. 

(See 4-2-2 to 4-2-10) 

4) Set the SW1-8 OFF to start the test. When the test starts, Indication LEDs turns OFF and all green, 

yellow and red Condition LEDs turns OFF. After few seconds, the Condition LEDs turn ON/OFF 

depending on the condition of the part that the test is executed. 

5) To finish the test, set the SW1-8 ON. When finishes the test, the indication LED blinks and all green, 

yellow and red Condition LEDs turn OFF. 

4-3-2. Feed Motor Forward/Reverse Rotation Test 

This detects the motor speed of forward/reverse rotation. Confirm the motor operates smoothly 

without abnormal noise. 

1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 

ON 

ON 

Forward Rotation 

Reverse Rotation 

Feed Motor Forward/Reverse Rotation Error Code 

Condition 

LED Motor Condition Causes and Solution 

R Y G 

1 1 1 Normal - 

2 2 2 Fast Contact JCM. 

3 3 3 Slow 

Power Supply Board failure may occurs. Refer to 3-1. How to 

Remove Circuit Board to change the Power Supply Board. 

6 6 6 Abnormal 

Motor encoder sensor does not detect. Check all harnesses and 

connectors. The CPU board failure may occur. Change the CPU 

board. Refer to Chapter 3. Disassembly Instructions. 

4 - 7


4-3-3. Stacker Test 

This detects the stacker condition. When the test starts, the pushing mechanism is working constantly. 

When no LED lights, it means the stacker is working properly. When the red and yellow LEDs light, refer 

to Stacker Test Error Code shown below and detects the error. 

1 2 3 4 5 6 7 8 

ON 

Stacker Error Code 

Conditon 

LED Stakcer Condition Causes and Solution 

R Y G 

Normal - 

1 Stacker Full 

Check the cash box. Check all harnesses and connectors. 

Change the MAG/CPU board if required. Refer to Chapter 3. 

Disassembly Instructions. 

Check all harnesses and connector. CPU/Feed small board 

2 Stacker JAM/Lock 

failure may occur. Change the CPU/Feed small board if required. 

Stacker Motor may be corrupted. Change the motor if required. 

Refer to Chapter 3. Disassembly Instructions. 

Set the cash box properly.Check all harness and connectors. 

10 Box is not set MAG/CPU board failure may occur. Change the MAG/CPU 

board if required. 

4 - 8


4-3-4. Running Test 

This detects the DBV-30X’s operating condition. When the test starts, the operation from the bill 

insarted to stacked are repeated. If no LED lights, it means the DBV-30X unit operates properly. If 

the red or yellow LED lights, refer to Running Test Error Code shown below and detects the error. 

1 2 3 4 5 6 7 8 

ON 

Running Error Code 

Conditon 

Stacker 

LED 

Condition 

R Y G 

Causes and Solution 

Normal - 

1 Stacker Full 

Check all harnesses, connectors and cash box. Change the 

MAG/CPU board if required. Refer to Chapter 3. Disassembly 

Instruction. 

CPU/Feed small board failure may occur. Check all harnesses 

2 Stacker JAM/Lock 

and connector and change the CPU/Feed small board if required. 

Stacker motor may be corrupted. Change the motor if required. 

Refer to Chapter 3. Disassembly Instruction. 

4 Acceptor JAM Contact JCM. 

5 Motor Speed 



6 Motor Lock 




Set the cash box properly. MAG/CPU board failure may occur. 

10 Box is not set. Check all harness and connectors. Change the MAG/CPU board 

if required. Refer to Chapter 3. Disassembly Instruction. 

11 Box Sensor Error 

Check whether the foreign object is between transport path and 

cash box. MAG/CPU board failure may occur. Check all 

harness and connectors. Change the MAG/CPU board if 

required. Refer to chapter 3. Disassembly Instruction. 

Set the down guide properly. MAG/CPU board failure may 

13 

Down Guide is not occure. Check all harness and connectors. Change the 

set. MAG/CPU board if required. Refer to chapter 3. Disassembly 

Instruction. 

4 - 9


4-3-5. Continuous Insertion Protect Lever Test 

This detects the DBV-30X unit’s Continuous Insertion Protect Lever condition. When the test 

starts, the lever is working constantly. When the red, yellow and green LEDs of the Condition 

LED blink, refer to the following the Error Code and detects the error. 

1 2 3 4 5 6 7 8 

ON 

Continuous Insertion Protect Lever Error Code 

Conditon 

Continuous Insertion 

LED 

Protect Lever Condition 

R Y G 

Causes and Solution 

Normal - 

6 6 6 Motor Lock 

Transport Motor encoder sensor does not ditect.Check all 

harnesses and connectors. The Transport Motor/CPU board 

failure may occur. Change the Transport Motor/CPU board. 

Refer to Chapter 3. Disassembly Instructions. 

9 9 9 Sensor Abnormal 

Check the lever and harness. Check the spring is installed 

properly. 

4-3-6. Acceptor Sensor Test 

This detects Acceptor sensors condition. To check the Acceptor sensors condition, set the DIP 

Switch ON depending on the sensor as shown below. For details about sensor location, refer to 

4-4. Sensor, board and motor location. 

- The acceptor sensor test can test more than one specifying sensor at the same time. 

1 2 3 4 5 6 7 8 

ON 

SW No. 

Sensor Name 

SW1-1 Continuous Insertion Protect Lever sensor (PI1) 

SW1-2 Enterance sensor 

SW1-3 Acceptor sensor's PSML (l1t_rd:Red Left 1) 

SW1-4 Acceptor sensor's PSMR (r1t_rd:Red Right 1) 

SW1-5 Acceptor sensor's PSL (l3t_ir:Red Left 3) 

SW1-6 Acceptro sensor's PSR (r3t_ir:Ret Right 3) 

SW1-7 Exit sensor 

4 - 10


4-3-7. Stacker Sensor Test 

This detects stacker sensor condition. To check the stacker sensor condition, set the DIP switch 

depending on the sensor as shown below. For details about sensor location, refer to 4-4. Sensor, 

board and motor location. 

- The stacker sensor test can test only one specifying sensor. 

1 2 3 4 5 6 7 8 

ON 

SW No. 

SW1-1 

SW1-2 

SW1-3 

SW1-4 

SW1-5 

SW1-6 

SW1-7 

Sensor Name 

Transport senosr Left 

Reserved 

Transport sensor Right 

Stacker Home sensor 

BOX sensor 

Stacker Motor Encoder sensor 

Feed Motor Encoder sensor 

4 - 11


4-3-8. Bill Acceptance Test 

This detects the acceptance of bills. After setting the DIP switch SW1- 8 OFF to start the test, 

insert a bill to detects the acceptance of bill. If the green LED blinks, refer to Bill Acceptance Error 

Code shown below and detects the error. 

1 2 3 4 5 6 7 8 

ON 

Bill Acceptance Error Code 

Condition 

LED Possible Causes Causes and Solutions 

R Y G 

1 Insertion Error Insert the bill straight. 

2 Magnetic Error 

Check MAG sensor if there are any dirt. Clean the sensor and rollers. To 

clean the sensors and rollers refer to 2-5.Preventive Maintenance. 

MAG board failure may occur. Check all harnesses and connectors. To 

change the MAG board, refer to 3-5. How To Remove Circuit Boards. 

3 

4 

Paper detected inside 

acceptor at standby 

Adjustment/Magnification 

Error 

5 Transportation Error 

Denomination Distinction 

6 

Error 


8 Photo Level Error 

9 Inhibited bill 

10 

Return instruction from the 

host machine 

11 Exit Sensor Error 

12 Escrow Position Error 

13 Bill length Error 


15 Incompatible Bill Error 

Remove the paper from the acceptor and clean the lenses. Refer to 2-5. 

Preventive Maintenance. Sennsor/MAG boards failure may occur. Check all 

harnesses and connectors. To change the Sensor/MAG board, refer to 3-5. 

How To Remove Circuit Boards. 

Insert the bill properly. Set the down guide properly. Check all lenses if there 

are any dirt of scratches. To clean the sensors refer to 2-5.Preventive 

Maintenance. Sensor/CPU board failure may occur. Check all harnesses 

and connectors. To change the Sensor/CPU board, refer to 3-5. How To 


Remove the bill from the acceptor clean the lenses. Refer to 2-5. Preventive 

Maintenance. Sensor/MAG boards failure may occur. Check all harnesses 

and connectors. To change the Sensor/MAG board, refer to Chapter 3. 

Disassembly Instructions. 

Set the DIP switch properly. Refer to 1-4. Component Names and Software 

Specifications. 

Does not the return instruction come from the outside? 

Are there any foreign object around the exit sensor? Clean the exit sensor. 

Refer to 2-5. Preventive Maintenance. MAG/CPU board failure may occur. 

Change the MAG/CPU board if required. Refer to Chapter 3. Disassembly 

Instructions. 

Are there any darts on the belts and rollers. Clean the belts and rollers. 

Refer to 2-5. Preventive Maintenance. Check the Input power voltage is 

specified voltage. Change the CPU/ Power Supply board if required. Refer 

to Chapter 3. Disassembly Instructions. 

Check all belts and rollers on the transport path. To clean the belts and 

rollers, refer to 2-5. Preventive maintenance. To change the belts and rollers, 

refer to chapter 3. Disassembly Instructions. 

Remove the bill from the acceptor and clean the lenses. Refer to 2-5. 

Preventive Maintenance. Sensor/MAG boards failure may occur. Check all 

harnesses and connectors. To change the Sensor/MAG board, refer to 3-5. 

How To Remove Circuit Boards. 

4 - 12


4-3-9. Stacker Motor Forward/Reverse Rotation Test 

This detects the Stacker Motor’s forward/reverse rotation condition. If the red, yellow and green 

LED lights, refer to Stacker Motor Forward/Reverse Rotation Error Code shown below and detects 

the error. 

1 2 3 4 5 6 7 8 

ON 

1 2 3 4 5 6 7 8 

ON 

Forward Rotation 

Reverse Rotation 

Stacker Motor Forward/Reverse Rotation Error Code 

Condition 

LED Motor Condition Causes and Solution 

R Y G 

1 1 1 Normal - 

2 2 2 Fast Contact JCM. 

3 3 3 Slow 



6 6 6 Abnormal 




4 - 13


4-3-10. DIP Switch Test 

This detects the DIP switch condition. Perform the test given in the following steps. 

1) Set all switches of the DIP switch 1 ON and supply the power to the DBV-30X. Check the Indication 

LEDs located on the faceplate are blinking and Condition LED’s red, yellow and green LED light. 

2) Set the SW1-8 OFF to start the test. The blinking LEDs turn OFF. 

3) Set the DIP Switch SW1-1 to SW1-7 ON. Confirm the red, yellow and green LEDs are blinking once. 

1 2 3 4 5 6 7 8 

DIP Switch 1 

ON 

Condition LED 

R Y G 

1 1 1 

4) Set the DIP Switch SW1-1 to SW1-7 and SW2-1 to SW2-8 ON. Confirm the red, yellow and green 

LEDs are blinking twice. 

1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 

ON 

DIP Switch 1 DIP Switch 2 

8 

ON 

Condition LED 

R Y G 

2 2 2 

5) Set the even swiches (SW1-2, SW1-4, SW1-6, SW2-2, SW2-4, SW2-6 and SW2-8) OFF. Confirm the 

red yellow and green LEDs are blinking three times. 

1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 

ON 


8 

ON 

Condition LED 

R Y G 

3 3 3 

6) Set the odd switches (SW1-1, SW1-3, SW1-5, SW1-7, SW2-1, SW2-3, SW2-5 SW2-7) OFF. Confirm 

the red, yellow and green LEDs are all OFF. 

1 2 3 4 5 6 7 

8 

ON 

1 2 3 4 5 6 7 

8 

ON 

Condition LED 

R Y G 


7) This is the end of the DIP Switch Test. To finish the test, set the DIP Switch SW1-8 OFF and turn 

the DBV-30X unit’s power OFF. 

- If any of the LED status are different from above, the DIP switch/CPU board failure may 

occur. To change the CPU board, refer to 3-5. How To Remove Circuit Board. If the erorr is 

not solved, contact JCM. 

4 - 14


4-4. Sensor, board and motor location 

Power supply board 

Feed sensor 

Feed small board Left/Right 

Stacker home sensor 

CPU board 

Feed motor encoder sensor 

Feed motor 

Stacker motor 

Stacker motor encoder sensor 

Indication LED 

Enterance sensor 

Box sensor 

Exit sensor 

MAG sensor 

Condition LED 

MAG board 

Acceptor sensor 

Sensor board 

Continuous Insertion Protect Lever sensor 

4 - 15


4-5. Cable Diagram 

4-5-1. DBV-301 Cable Diagram 

4 - 16


4-5-2. DBV-302 Cable Diagram 

4 - 17


DBV-30X-SU 

DBV-30X-SD 

CHAPTER 5 

Contents 


5-1. Software Download 

5-2. Adjustment 

5-3. Using Palm 

Issue 03/2006 


CHAPTER 5 


5-1. Software Download 

This section describes how to download a software program from your PC to DBV-30X unit. When 

upgrading the software or replacing the CPU board, please download the software. 

When downloading the software program from your Palm to DBV-301 unit, refer to 5-3. Using Palm. 

5-1-1. Tools Required 

When downloading the software program, the following items are required. 

- DBV-30X unit 

- JCM Power Supply unit (VM300 (DC12V), Part No.:116477) or (VM301 (DC24V), Part No.: 1164480) 

- JCM Communication cable (IFU-002, Part No.: 100157) or 

(3280-03-15 Box 12V Relay Harness, Part No.:116490) 

- PC (Windows (R) 98 SE/2000/MS-DOS (R) Version 5.x/6.x with RS-232C serial port) 

- Download Program (DWN.exe or DOWNLOAD(V***).exe) 

- Software Program (Ex.: DBV301SU.USA) 

AC-Power 

Serial Port 

JCM Communication Cable 

(IFU-002) 


(VM300 (DC12V) or 

VM301 (DC24V)) 

DBV-30X 

PC 

(OS: Windows (R) 98 SE/2000) 

5-1-2. Initial Setting 

Before downloading the software, perform the following steps. 

1) Refer to the diagram above to connect the cables/harnesses properly. 

- When connecting the harness to the DBV-30X unit, be sure the power of VM30X is OFF. 

Failure to do so may cause electric shock and/or permanent damage to the device. 

2) Set the DIP switches SW1-1, 1-6, 1-7 and 1-8 ON and SW1-2 to 1-5 OFF. 

Location of DIP switches 

OFF 

1 

2 

5 

5 

4 

3 

6 

7 

8 

OFF 

1 

2 

3 

4 

6 

7 

8 

DIP Swich 1 

DIP Swich 2 

3) Supply the power to the DBV-30X unit. 

4) Check the Indication LEDs are blinking and the Condition LED’s Red, Green and Yellow LEDs light 

alternately. This indicates the DBV-30X unit is in the Download Mode. 

5 - 2

CHAPTER 5 


5-1-3. Starting Dwonload Program 

There are 2 procedures, [A] and [B], to download the software program. Depending on the download 

program you are using, refer to the procedure [A] or [B]. 

[A] When using the download program (DWN.exe). 

1) Turn your PC Power ON. 

2) Insert the floppy disk containing the download program (DWN.exe) and the software program 

(Ex.DBV301SU.USA2) to your PC’s floppy disk drive. 

3) Start MS-DOS/MS-DOS Prompt/Command Prompt. For detail, see your PC and MS-DOS/Windows 

manuals . 

4) When the menu appears, type your PC’s floppy drive name and press [ENTER]. 

For example, if your floppy drive is “A” type as: 

A: [ENTER] 

5) To get the list of file names in the floppy disk, type as: 

DIR [ENTER] 

6) Find the file name of software program and enter the parameters as shown in the diagram below. For 

example, if the file name is DBV301SU.USA2 and your PC’s COM Port No. is 1, type as: 

DWN DBV301SU.USA2 2 252 246 1 [ENTER] 

COM Port No. 

Fixed Number 

Software Program Name 

- Please change the file name of the software program if necessary. 

Microsoft (R) Windows 98 

(C) Copyright Microsoft Corp 1981-1999 

4) 

5) 

C:/Windows>A: 

A:/>DIR 

DBV301SU USA2 524,288 01-12-15 21:21 DBV301SU.USA2 

DWN EXE 57,863 98-08-28 11:45 DWN.EXE 

6) 

A:/>DWN DBV301SU.USA2 2 252 246 1 

Space Space Donwload Program Software Program 

5 - 3

CHAPTER 5 


7) When the program starts, the following screen appears. 

- If the download file is correct, “VCF430” appears on the top line. 

Selected serial port No. 

Entered download filename. 

If the download file is correct, "VCF430" is shown here. 

Start End Baud rate 

Address Address 

Dev.=fc Port=1 File=DBV301SU.USA2 VCF430:00C00000:00CFFFFF CRC 38400bps RUN 1 

DOWN LOAD PROGRAM Ver. 215-00 16/JUL/'03 JCM 

I: Addressed Reset 

G: Global Reset 

F: File Download 

V :Version Information Request 

Ctrl - X: Abort 

P: Program Check Verify 

S: Set Start Addr. & Seed Val. 

Ctrl - f: File Download (Selection) (Start Addr.: 000000 Seed Val.: 0000) 

Device Ver. : 

Vaildator Status: Disable 

Comm Status: OK Poll - - ->

CHAPTER 5 


2) Press the [BROUSE] button and then the Open File Window will appear (See Fig-46). Select the 

software you want to download. 

3) Select your PC’s COM Port No. from A and then Press the [Start Download] button. 

A 

4) When the downloading is completed, the following message will appear. 

5) Press [OK] button to close the message. This is the end of the software download. 

5 - 5

CHAPTER 5 


5-2. Adjustment 

This section describes how to adjust the DBV-30X unit. When the DBV-301 unit's Acceptance Rate get 

lower or DBV-30X unit’s CPU/MAG/Sensor board is replaced, please be sure to adjust the DBV-301 unit. 

5-2-1. Tools Required 

When adjusting the DBV-30X unit, the following items are required. 

- DBV-30X (with cash box) 

- PC (Windows (R) 98 SE/2000 with RS-232C Communication Port) 

- JCM Power Supply unit (VM300 (DC12V), Part No.:116477 or VM301 (DC24V), Part No.: 1164480) 

- JCM Communication cable (IFU-002, Part No.:100157) or 

(3280-03-15 Box 12V Relay Harness, Part No.:116490) 

- Adjustment Program Installer (setup.exe/SETUP.LST/Cab300.CAB) 

- White Reference Paper (KS-059, Part No.:111542) 

- Black Reference Paper 1 (KS-060, Part No.:111541) 

- Black Reference Paper 2 (KS-061, Part No.:111540) 

5-2-2. Installing the Adjustment Program (Cab300.exe) 

When installing the adjustment program (Cab300.exe), follow the staps as shown below. 

1) Copy the adjustment program installer (setup.exe/SETUP.LST/Cab300.CAB) to your PC. 

2) Double click the setup.exe to start the installation. 

3) Follow the instruction as shown on the screen and complete the installing. 

5-2-3. Initial Setting 

Before adjusting the DBV-30X unit, perform the following procedure. 

AC-Power 

Serial Port 

JCM Communication Cable 

(IFU-002) 


(VM300 (DC12V) or 

VM301 (DC24V)) 

DBV-30X 

PC 

(OS: Windows (R) 98 SE/2000) 

1) Refer to the diagram below to connect the cables/harnesses properly. 

- When connecting the harness to the DBV-30X unit, be sure the power of VM30X is OFF. 

Failure to do so may cause electric shock and/or permanent damage to the device. 

2) Set the SW1-8 ON and turn the VM30X unit’s power ON. 

3) Check the indication LEDs are blinking and the condition LED’s green, yellow and red LEDs light. 

This indicates the DBV-30X unit in the Test mode. 

5 - 6

CHAPTER 5 


5-2-4. Adjustment Procedure 

When adjusting the DBV-30X unit, follow the instruction below. 

- If an error occurs while adjusting the DBV-30X unit, follow the instruction of the Adjustment 

program or turn the DBV-30X unit's power OFF and the perform the adjustment 

again. 

1) Double click the Adjustment Program (Cab300.exe), then the following window will appear. Set your 

PC’s COM Port No. and click [OK] Button. 

2) Then the DBV-300 Adjustment program will appear. 

5 - 7

CHAPTER 5 


- When replace the CPU board, be sure to write the Serial No. into the DBV-30X unit. 

Check the DBV-30X unit’s Srial No. and write from the menu bar’s [Help]-[Change 

Serial No.]. 

3) Click [Start] Button to start the adjustment. The Motor Speed Check (Adjusment item 1) will 

start. 

- Be sure to set the cash box in the DBV-30X unit. 

4) When finish the Motor Speed Check, the following message window will appear. 

5 - 8

CHAPTER 5 


5) Remove the cash box and set the White reference paper to the down guide. To start the White 

Paper Adjustment (Adjustment item 2), click [Yes] Button. 

White Calibration Paper 

(KS-059) 

Down guide 


release lever 

6) When finish the White Paper Adjustment, the following message window will appear. 

7) Open the down guide and remove the White Reference Paper. Set the Black Reference Paper 1 to the 

down guide and insert the Black Reference Paper 2 to the bill insertion slot. 

Black Calibration Paper 1 

(KS-060) 


(KS-061) 

Down guide 


release lever 

8) To start the Black Paper Adjustment (Adjutment item 3), click the [Yes] Button. 

5 - 9

CHAPTER 5 


9) When finish the Black Paper Adjustment, the following message w indow will appear. 

10) Remove the Black Reference Paper 1 and 2 and set the White Reference Paper to the down guide. 

Then click [OK] Button to start the White level adjustment of the White/Black Paper Adjustment 

(Adjustment item 4). 

- Be sure not to forget to remove the Black Reference Papaer 2 from the faceplate. 

White Calibration Paper 

(KS-059) 

Down guide 


release lever 

11) When finish the White level adjustment of the White/Black Paper Adjustment, the following 

message window will appear. 

5 - 10

CHAPTER 5 


12) Remove the White Reference from the down guide and set the Black Reference Paper 1. Then click 

[OK] Button to start the Black level adjustment of the White/Black Paper Adjustment. 


(KS-060) 

Down guide 


release lever 

13) When repeat from the step 9) to step 12) several time, then the following message window will 

appear. 

14) Remove Black ReferencePpaper from the down guide and set the cash box in the DBV-30X unit. 

15) Click the [Yes] Button to starts Non Paper Adjustment (Adjustment item 5). Then the following 

message window will appear. 

16) Remove the cash box and click [OK] Button to start the Non Paper adjustment. 

17) When finish the Non Paper Adjustment, the following message window will appear. 

5 - 11

CHAPTER 5 


18) Click [Yes] Button to write the adjustment data to the DBV-30X unit. 

19) When finish the data writing, the following message window will appear. 

20) This is the end of the adjustment. 

5 - 12

CHAPTER 5 


5-3. Using Palm 

This section describes how to use the Palm connecting with DBV-30X unit. When usin the Palm, the 

following features can be used. 

- Download the software program to the DBV-30X unit 

- Execute the DBV-30X unit’s diagnostic 

- Get the DBV-30X Accepting Log 

5-3-1. Items required 

When using the Palm, the following items are required. 

- DBV-30X unit 

- Palm (R) ’s Tungsten TM C 

- Communication Cable (3280-03-15 Box 12V Relay Harness, Part No.:116490) 

- File Conversion Program Installer (setup.exe/SETUP.LST/PdbConvEN.CAB) 

- Palm Setting Program (ID003.prc) 

- Download Program (ID003DWN.prc) 

- Software program (Example:DBV301SU.USA2) 

5-3-2. Installing File Conversion Program (PdbConvEn.CAB) 

Install the File Conversion Program (PdbConvEn.CAB) follow the procedure as shown below. 

1) Copy the File Conversion Program Installer (setup.exe/SETUP.LST/PdbConvEN.CAB) to your PC. 

2) Double click setup.exe to start the installation. 

3) Follow the instruction as shown on the screen and complete the installing. 

5-3-3. Initial Setting required 

Before connecting the palm to DBV-30X, perform the following procedure. 

1) Install the Palm Setting Program (ID003.prc) and Download Program (ID003DWN.prc) to your Palm. 

For details about installing, refer to your Palm’s manual. 

2) Connect your Palm to the DBV-30X unit with JCM’s Box 12V Relay Harness. 

Host Machine 

JCM’s 

Box 12V Relay Harness 

(EDP#: 116490, 

Part#3280-03-15) 

Palm (R) ’s Tungsten C 

DBV-30X 

5 - 13

CHAPTER 5 


5-3-4. Program Overview 

DWN-03(Program Download) 

DWN-03 can be downloaded the software 

program with Palm similarly to doing with 

PC. Please set DIP swith to Download 

Mode when downloading a software. for 

Download Mode, rere to 5-1-3. Initial 

Setting. 

PSP-03 (Palm Setting Program) 

PSP-03 can be performed the following 

features. 

- Execute the diagnostics 

- Get the Accepting Log from DBV-301 

unit 

- Download the software whil communicating 

the host. 

5 - 14

CHAPTER 5 


5-3-5. Download the software program from Palm 

You can download the software program from your palm to DBV-30X unit. Before downloading a software 

program, you need to convert the software program file into the Palm format. 

•File Conversion Procedure 

1) Double click the PdbConvEn.exe and the following window appear. 

2) Check the [Download File] Tab is selected. 

3) Click [...] Button and then select the software program you want to download. Then click [Open(O)] 

Button. 

5 - 15

CHAPTER 5 


5) Click [Convert PDB] Button to start the file conversion. Palm format file (DBV301SUUSA2.pdb) is 

created in the same folder. 

6) When finish the file conversion, click the [Finish] Button to close the window. 

7) Install the DBV301SU. pdb to your palm. 

5 - 16

CHAPTER 5 


•Download Procedure 

There are two procedures (A) and (B) to download the software program. 

(A) Download the software program in the download mode. 

1) Turn the power OFF, then set the DBV-30X unit DIP Switches SW1-1, 1-6, 1-7 and 1-8 ON and SW1-2 

to 1-5 OFF. 

2) Check the indication LEDs are blinking and the condition LED’s green, yellow and red LEDs light 

alternately. This indicates the DBV-301 unit in the Test mode. 

3) Supply the power to the DBV-301 unit. 

4) Tap the DWN-03 (Download Program) icon, then the following screen will appear. 

5) Tap the Acceptor’s area (A) or [REC] Button to get the name of the present software and boot in the 

DBV-30X unit. 

6) Tap the Down Load File’s area (B) to select the software program you want to download. 

7) Tap [send] Button to start downloading. 

8) When downloading is completed successfully, the screen will return to the Program Download 

screen automatically. 

- While downloading the software program, be sure not to have any impact to the DBV-30X 

unit and the palm. 

5 - 17

CHAPTER 5 


(B) Download the software program while communicating with a host machine. 

1) Tap on the Palm Setting Program (PSP-03) icon, then the following screen will appear. 

2) Tap the [Program Download] Button, then the following screen will appear. 

3) Tap the Acceptor area (A) to get the name of the present software and boot in the DBV-30X unit. 

4) Tap on the Down Load File area (B) to select the software program you want to download. 

5) Tap [send] Button to start downloading. 

- While downloading the software, be sure not to have any impact to the DBV-30X unit and 

the palm. 

- When cancelled downloading, PSP-03 (Palm Setting Program) cannot retry downloading 

the software program. In this case, set the DIP switches to enter the download mode and 

download the software program with Dwonload Program (DWN-03). For details, refer (A) 

Download the software program in the download mode. 

6) When downloading is complete successfully, the screen will return to the Program Download 

screen automatically. 

5 - 18

CHAPTER 5 


5-3-6. Getting the DBV-301 unit’s setting information 

1) When you want to get the DBV-30X unit’s setting information depending on the denomination, 

Palm Setting Program the [Setting] Button. When tap the [Setting] Button, the following screen will 

appear. 

- When tap the [Acceptor] Button, the 

Acceptor setting screen appears. 

Although you can change the acceptor 

setting with Acceptor Setting screen, 

be sure NOT to change the settings. 

Use this feature as reference only, 

otherwise the settings of DBV-30X 

unit will change. 

2) Tap the [Information...] Button, the DBV-30X unit’s setting information will be displayed. 

Display the software program name and 

boot installed in DBV-30X unit. 

No 

Indicate the allocated number depending 

on the denomination. 

Country 

Indicate the Country code. 

Denomi 

Indicate the denomination. 

Ena 

Indicate the denomination setting 

information. 

: Enabled 

: Disabled 

: Not used 

Secu 

Indicate the security level. 

: Normal 

: High 

5 - 19

CHAPTER 5 


5-3-7. Execute the Diagnostics 

You can execute the diagnostics from your Palm. Tap the [Diagnostics] Button of the Palm Setting 

Program, then the following screen will appear. Tap the Button to start the diagnostics you wan to 

execute. Tap any Button to finish the test. 

FWD 

Execute the Transport Motor Forward 

Rotation Test. 

REV 

Execute the Transport Motor Reverse 

Rotation Test. 

STK 

Execute the Stacker Test. 

If the test result is OK, [OK] will appear. If 

an error occurs, [NG + Error code] will 

appear. For details about Error Code, refer 

to ID-003 Communication Specification. 

RUN 

Execute the Running Test. 





SOL 

Execute the Solenoid Test 





SEN1/ SEN2 

Display the Sensor’s status. 

DIP 

Display the Dip Switch status. 

Clear 

Clear the Diagnostics screen. 

Back 

Return to the Setting Program Screen. 

5 - 20

CHAPTER 5 


5-3-8. Get the Accepting Log from DBV-30X unit 

You can get an accepting log data of the DBV-30X unit with Palm. 

•How to receive an accepting log data 

1) Tap on the Palm Setting Program’s [Accepting Log] 

Button. 

- You can group the data from [Menu] - 

[Option] - [GroupNo...]. Set the Group 

No. and click on the [Send] Button. 

Accepting Log 

Group 1 Group 2 Serial No. 

2) Tap on the [Rec] Button to receiving the DBV-301 

unit’s log data. 

3) Tap on the received log data, then the Accepting 

Log (1) screen will appear. 

You can see the Date of received log data, Group 

No., Serial No., Number of supplying the power, 

inserting bill, unknown error, warning and abnormal. 

Tap the [Next] Button. 

If you want to return to the previous screen, Tap the 

[Back] Button. 

5 - 21

CHAPTER 5 


4) Accepting Log (2) screen shows the denomination 

and insertion direction of the last 16 

billsaccepted . 

Dir FA : Forward A 

FB : Forward B 

RA : Reverse A 

RB : Reverse B 

Tap [Next] Button to continue. 

5) Accepting Log (3) screen shows Number of 

the accepting/Rejecting depending on each 

denomination. 

Tap the [Next] Button to continue. 

6) Accepting Log (4) screen shows Number of 

LED blink and frequency error occurred. 

No : Number of LED blinking. 

Abn : The frequency where the error of the 

error code occurs is counted. 

War : An error not related to accept the bill of 

the reject code is counted. 

RC : Optional Recycler (RC-10) unit’s LED 

For example, see the enclosed with red square 

in the diagram on the left. 

This indicates the DBV-30X unit’s Red LED’s 

three-time-blinking occurred twice. 

5 - 22

CHAPTER 5 


7) Accepting Log (5) screen shows optional recycler 

(RC-10) unit’s log data. 

Bills in Recycler 

Number of bills in RC-10 unit. 

Recycle Bill Count 

The number of bills stored to RC-10 unit during 

normal transaction (not included the bills autoloaded 

to RC-10 by pushing the SW#3). 

Payout Bill Count 

Total number of bills payed out from RC-10 unit 

during normal transaction (not included the bills 

dispensed from RC-10 by pushing the SW#1). 

Dispense Note (SW#1) 

The number of bills dispensed from RC-10 by 

pushing the DIP Switch SW#1. 

Stack Note (SW#2) 

The number of bills stacked to cash box by pushing 

the DIP Switch SW#2. 

AutoLoad (SW#3) 

The number of bills autoloaded to RC-10 by pushing 

the DIP Switch SW#3. 

Empty 

Frequency RC-10 unit went empty. 

Full 

Frequency RC-10 unit went full. 

Cash Box Stack 

The number of bills cannot store to RC-10 unit; 

- Damaged bills 

- Dog-eared bills 

- Too soft bills 

- Shorter bill 

However, in the following cases, it is not counted. 

- The denomination is not accepted for recycle. 

- RC-10 is FULL. 

- An abnormal error occurs in RC-10 unit. 

- RC-10 is not connected to DBV-301 unit. 

Abnormal 

The number of errors occurred in the RC-10 unit. 

Recycle Bill to Stacker 

The number of bills going to RC-10 unit, but stacked 

in the cash box. 

Payout Bill to Stacker 

The number of bills paying out from RC-10, but 

stacked in the cash box. 

5 - 23

CHAPTER 5 


5-3-9. Convert the Acceptance log data into the CSV format 

You can convert the log file get from the DBV-30X unit into the CSV format. 

•File Conversion Procedure 

1) Double click the PdbConvEn.exe and check the Accepting Log Tab is selected. 

2) Click [...] Button and then select the log file (0418040000_000000000041200001807) you want to 

convert into CSV format. 

The log data files are saved as [Program Files] - [Palm] - [your palm’s name] - [Backup] Folder. Then 

click [Convert CSV] Button. 

3) When the file conversion finished, click [Finish] Button to close the window. 

4) CSV file (0418040000_000000000041200001807.csv) is saved in the same folder as the log file. 

5 - 24



Chapter 6 

Exploded View 

& Parts List 

6-1. Entire Unit 

6-2. Frame and Up/Down Guide 

6-3. Pusher Mechanism 

6-4. Cash Box Unit 



6-7. Lock Module 

6-8. Euro SD Type Faceplate 

6-9. Waterproof Kit 

Issue 08/2007


6-1. Entire Unit 

6-1-1. Entire Unit Exploded View 

4 

5 

3 

2 

CHAPTER 

6 

1 

11 

6-2 



9 

7 

8 

8 

12 

6 

10 

13 

14 

6 

CHAPTER 


6-3


6-1-2. Entire Unit Parts List 

No. EDP No. Part No. Description Remarks 

1 118761 3210-05-03A MDB Harness DBV-301 Only 

2 111023 200 Notes Cash Box 




6 120827 SD Module DBV-30X-SD Only 

120460 4047PT0401 SD Bracket for Snack Mask DBV-30X-SD Only 

7 

SD Bracket for Standard & Euro 

125719 4047PT0402 

Bezel 

DBV-30X-SD Only 

8 017052 M3x8 Plate Bis DBV-30X-SD Only 

9 119008 Snack Mask Kit 

10 121494 Lock Module 

11 118746 3210-05-05C Optional Harness R 

12 133864 Euro SD type Faceplate Kit 

13 132773 DBV-30X-SU Waterproof Kit 

14 132774 

DBV-30X-SU with RC-10 

Waterproof Kit 

CHAPTER 

6 

6-4 



6-2. Frame and Up/Down Guide 

6-2-1. Frame and Up/Down Guide Exploded View 

156 

155 

133 

144 

119 

157 

140 

151 

151 

138 

151 

139 

151 

136 

152 

151 

151 

153 

151 

152 137 

153 

137 151 

121 

141 

124 

152 

151 

147 

148 

135 

146 

147 

121 

149 

134 

130 

142 

120 

105 

121 108 

107 

105 

107 

118 

121 

150 

108 

151 

131 

153 

153 

132 

130 

151 

151 

101 

109 

145 

115 

111 

145 

154 

145 113 

114 

124 

123 122 

125 

124 

125 

101 

116 

116 

117 

122 

123 

145 109 

151 

121 

107 

105 

105 107 121 

104 

151 

126 

110 

127 

128 

128 

127 

108 

108 

108 

124 

106 

151 

105 112 

107 

110 

114 

113 

102 

145 

103 

101 

145 

101 

154 

129 

151 

143 

CHAPTER 

6 


6-5


CHAPTER 

6 

6-2-2. Frame and Up/Down Guide Parts List 


101 118648 4019GE0103A GEAR C R 

102 116850 4019-3210-06-03D-01 SENSOR PCB ASSY R 

103 095378 FFC28PIN 60MM FLEXIBLE HARNESS 

104 118652 4019RE0102B UP GUIDE R 

105 118723 4019RO0101A ROLLER A R 

106 066077 0643CS0102A TRANSPORT ROLLER SP 

107 118658 4019RE0107A ROLLER GUIDE B R 

108 118657 4019RE0106A ROLLER GUIDE A R 

109 095532 4019SH0103 ROLLER SHAFT B 

110 095531 4019SH0102 ROLLER SHAFT A 

111 118668 4019RE0114A SENSOR GUIDE C R 

112 118666 4019RE0112A SENSOR GUIDE A R 

113 107876 4019CS0101A LEVER SPRING 

114 101151 Z3240-6115 PBT BUSH 

115 118663 4019RE0110A LEVER R 

116 118645 4019GE0101A GEAR A R 

117 118646 4019GE0102A GEAR B R 

118 116846 4019-3210-06-02G-01 MAG PCB ASSY R 

119 121239 3210-05-01C HARNESS R 

120 118709 4019RE0103B DOWN GUIDE R 

121 075183 C-125 SPRING (NO.1024) 

122 107893 4019CS0102 ROLLER TENSION SPRING 

123 118660 4019RE0108A ROLLER GUIDE C R 

124 118724 4019RO0102A ROLLER B R 

125 092230 2X12 PARALELL PIN 

126 095530 4019SH0101 LOCK SHAFT 

127 003707 E-RING φ3 SUS 

128 064533 C-147 SPRING (NO.1052) 

129 118655 4019RE0105B DOWN GUIDE COVER R 

130 116852 4019-3210-06-05A-01 SMALL PCB ASSY R 

131 118743 3210-05-06C TRANSPORT HARNESS L R 

132 118745 3210-05-07A TRANSPORT HARNESS R R 

133 118711 4019RE0101E BASE FRAME R 

134 118664 4019RE0111A BOX STOPPER R 

135 095880 DC-097 SPRING 

136 

137 

118684 

118686 

4019RE0401A 

4019RE0402A 

FACE PLATE R 

LED GUIDE R 

120443 

120444 

4019RE0415 

4019RE0416 

SU-EURO F.P 

E-F.P LED GUIDE 

For Euro, RMB 

For Euro, RMB 

138 118789 4019PT0401C FP BRACKET 

139 116842 4019-3210-06-01F-01 CPU PCB ASSY R 

140 095376 LSEP1114A1 DC24V POWER SUPPLY ASSY DBV-301 Only 

140 115124 FP2281A AC117V POWER SUPPLY ASSY DBV-302 Only 

141 118687 4019RE0403A FB GUIDE-67 R 

141 108887 4019RE0409A FB GUIDE-71 R 

141 115705 4019RE0412A FB GUIDE-73 R 

142 118688 4019RE0404A SB GUIDE-67L R 

142 108888 4019RE0410A SB GUIDE-71L R 

142 115706 4019RE0413A SB GUIDE-73L R 

143 118690 4019RE0405A SB GUIDE-67R R 

143 108889 4019RE0411A SB GUIDE-71R R 

143 115707 4019RE0414A SB GUIDE-73R R 

144 118654 4019RE0104A BASE COVER R 

145 095876 0-RING P-16 (EPDM70) 

6-6 




146 118667 4019RE0113A SENSOR GUIDE B R 

147 101906 4019PE0103 SG REFLECT SEAL 

148 118661 4019RE0109A ROLLER GUIDE D R 

149 095533 4019SH0104 ROLLER SHAFT C 

150 118915 0666RE0126B PRISM GUIDE 

151 055413 2.6X6 BINDING P TIGHT 

152 005332 3X5 FLAT HEAD VIS CM 

153 046976 3X8 SCREW W/WASHER FE CM 

154 099953 POLLY SLIDER φ 3 x 6 x 0.2 

155 115146 3210-05-15A AC117V CONNECTING HARNESS DBV-302 Only 

156 115147 BU-3270-L CORD BUSH DBV-302 Only 

157 057401 BK-01 BLACK CONVEX 

CHAPTER 

6 


6-7


CHAPTER 

6 

6-3. Pusher Mechanism 

6-3-1. Pusher Mechanism Exploded View 

224 

223 

203 

206 

202 

206 

206 

206 

204 

205 

206 

238 

238 

210 

201 

208 

209 

239 

206 

202 

209 

237 

208 

223 

220 

224 

207 

204 

210 

222 

223 

243 

233 

213 

242 

219 

226 

244 

214 

225 

223 

221 

240 

216 

212 

223 

232 

224 

213 

223 

241 

217 

222 

234 

223 

224 

215 214 

229 

211 

212 

241 

212 213 

240 

240 

240 

240 

233 

214 

223 

213 

217 

218 

244 

214 

206 

227 

228 

220 

242 

243 

215 

230 

235 

223 

231 

237 

223 

223 

236 

223 

6-8 



6-3-2. Pusher Mechanism Parts List 


201 107944 4019PT0201A MOTOR GUIDE C 

202 118640 4040GE0202A WORM 

203 118670 4019RE0201A MOTOR GUIDE A R 

204 118643 4019GE0202A GEAR E R 

205 095542 4019SH0209 GEAR SHAFT A 

206 107847 2.1X6.5X0.2 POLLY WASHER 

207 095544 4019SH0211 GEAR SHAFT C 

208 095382 182331-218-G-3 DC MOTOR 

209 118676 4019GE0201A GEAR D R 

210 118712 4019RE0208A ENCORDER R 

211 095534 4019SH0201 DRIVE SHAFT 

212 095877 1.2X6 WAVE SPRING PIN 

213 003707 E-RING φ3 SUS 

214 118677 4019RE0209A BUSH R 

215 118649 4019GE0205A GEAR F R 

216 095536 4019SH0203 ARM SHAFT A 

217 118685 4019GE0204A WORM WHEEL R 

218 118674 4019RE0207A PUSHER ARM DR R 

219 118691 4019RE0210A PUSHER ARM DL R 

220 118673 4019RE0206B PUSHER ARM C R 

221 109922 4019RE0202C MOTOR GUIDE B R 

222 095541 4019SH0208 IDLE SHAFT B 

223 003705 E-RING φ2 SUS 

224 118651 4019PU0201A PULLY A R 

225 061095 C-170 SPRING (NO.1035) 

226 095535 4019SH0202 IDLE SHAFT A 

227 118718 4019RE0205C PUSHER ARM B R 

228 109928 4019KS0201A PUSHER SPRING 

229 095540 4019SH0207 ARM SHAFT E 

230 118671 4019RE0204B PUSHER ARM A R 

231 095539 4019SH0206 ARM SHAFT D 

232 095537 4019SH0204 ARM SHAFT B 

233 095875 C-303 SPACER 

234 095878 3X15 PARALELL PIN 

235 118706 4019RE0203C PUSHER PLATE R 

236 095538 4019SH0205 ARM SHAFT C 

237 015519 170MXL W4.0 TIMING BELT 

238 118727 4019RO0201A ROLLER C 

239 095543 4019SH0210 GEAR SHAFT B 

240 055413 2.6X6 BINDING P TIGHT 

241 095877 1.2x6 PARALLEL PIN 

242 132048 4019PT0202 IDLER ROLLER GUIDE 

243 132047 4019SH0212 IDLER SHAFT C 

244 126662 C-305 SPACER 

6 

CHAPTER 


6-9


6-4. Cash Box Unit 

6-4-1. 200 Notes Cash Box Eexploded View 

317 

319 

318 

302 

306 

304 

322 

305 

308 

310 

309 

310 

308 

301 

303 307 

310 

310 

307 

320 

305 310 

310 

CHAPTER 

6 

312 

311 

315 

316 

314 

323 

321 

313 

6-10 



6-4-2. 200 Notes Cash Box Parts List 


301 118716 4019RE0301E BOX FRAME A R 

302 118678 4019RE0304A BOX FRAME D R 

303 095547 4019SH0302A BOX FRAME SHAFT 

304 115145 4019KS0304 BOX SPRING D 

305 118701 4019RE0311A SENSOR GUIDE D R 

306 118680 4019RE0306A BR GUIDE-L R 

307 115143 4019KS0302A BOX SPRING B 

308 115144 4019KS0303A BOX SPRING C 

309 118681 4019RE0307A BR GUIDE-R R 

310 118780 4019RO0301A ROLLER D R 

311 118720 4019RE0303B BOX FRAME C R 

312 118715 4019RE0309B BOX LEVER R 

313 095533 4019SH0104 ROLLER SHAFT C 

314 095546 4019SH0301 FG SHAFT 

315 061095 C-170 SPRING (NO.1035) 

316 118683 4019RE0308A BF GUIDE R 

317 118703 4019RE0302B BOX FRAME B R 

318 107950 4019CS0301A BOX SPRING A 

319 118705 4019RE0305C BOX PLATE R 

320 118713 4019RE0310B BF SENSOR GUIDE R 

321 102024 4019KS0305 BOX LEVER SPRING 

322 003704 E-RING φ1.5 SUS 

323 104872 2x4x0.3 FLAT WASHER 

CHAPTER 

6 


6-11


6-4-3. 300 Notes Cash Box Exploded View 

412 

416 

401 

415 

414 

423 

423 

406 

405 

424 

409 

403 

417 

407 

417 

403 

422 

419 404 

417 

417 

404 

410 

409 417 

417 

CHAPTER 

6 

411 

413 

408 

421 

425 

420 

402 

418 

6-12 




No. EDP No. PART No. Description Remark 

401 107950 4019CS0301A Box Spring A 

402 102024 4019KS0305 Box Lever Spring 

403 115143 4019KS0302A BOX Spring B 

404 115144 4019KS0303A BOX Spring C 

405 115145 4019KS0304 BOX Spring D 

406 118680 4019RE0306A BR Guide-L R 

407 118681 4019RE0307A BR Guide-R R 

408 118683 4019RE0308A BF Guide R 

409 118701 4019RE0311A Sensor Guide D R 

410 118713 4019RE0310B BF Sensor Guide R 

411 118715 4019RE0309B Box lever R 

412 118291 4019RE0312A 300 Note Box Frame B 

413 115006 4048RE0102A 1000 Note Box Frame C 

414 118294 4019RE0313A 300 note Box Frame D R 

415 115008 4048RE0104 Door Lock 

416 118705 4019RE0305C Box Plate R 

417 118780 4019RO0301A Roller D R 

418 095533 4019SH0104 Roller Shaft C 

419 095547 4019SH0302A Box Frame Shaft 

420 117741 4019SH0303 300 note Box FG Shaft 

421 061095 C-170 Spring (NO.1035) 

422 118716 4019RE0301E Box Frame A R 

423 095880 DC-097 Spring (NO.1035) 

424 003704 E-ring φ1.5 SUS 

425 104872 2X4.3X0.3 Flat Washer 

CHAPTER 

6 


6-13


6-4-5. 500 Notes Cash Box Exploded View 

1113 

1116 

1101 

1101 

1116 

1115 

1124 

1124 

1107 

1102 

1118 

1108 

1104 

1127 

1106 

1112 

1112 

1103 

1118 

1118 

1118 

1102 

1120 

1118 

1103 

1118 

1111 

CHAPTER 

6 

1126 

1126 

1110 

1105 

1114 

1125 

1122 

1119 

1109 

1119 

6-14 





1101 134055 4019CS0302 C Box Spring 

1102 115143 4019KS0302A Box Spring B 

1103 115144 4019KS0303A Box Spring C 

1104 115145 4019KS0304 Box Spring D 



1107 095500 4019RE0306A BR Guide-L R 

1108 095501 4019RE0307A BR Guide-R R 

1109 095502 4019RE0308 BF Guide 

1110 109934 4019RE0309A Box Lever 



1113 134054 4019RE0314A C Box Frame B 

1114 115006 4048RE0102A 1000 Note Box Frame C 

1115 115007 4048RE0103A 1000 Note Box Frame D R 

1116 115008 4048RE0104 Door Lock 

1117 115009 4048RE0105A 1000 Note Box Plate 

1118 095527 4019RO0301 Roller D 


1120 095547 4019SH0302A BOX Frame Shaft 

1121 134052 4019SH0304 C Box FG Shaft 

1122 061095 C-170 Spring 

1124 107893 DC-097 Spring 

1125 104872 2X4.3X0.3 Flat Washer 

1126 063250 2.6X6 Bind P Tight Screw 

1127 091518 φ1.5 E-Ring 

CHAPTER 

6 


6-15


6-4-7. 1,000 Notes Cash Box Exploded View 

512 

501 

516 

515 

501 

514 

523 

523 

506 

505 

524 

509 

503 

517 

507 

517 

503 

522 

519 504 

517 

517 

504 

510 

509 517 

517 

CHAPTER 

6 

511 

513 

521 

525 

508 

502 

518 

520 

6-16 



6-4-8. 1,000 Notes Cash Box Parts List 


501 115059 4048CS0101 1,000 notes Box Spring A 


503 115143 4019KS0302A Box Spring B 

504 115144 4019KS0303A Box Spring C 

505 115145 4019KS0304 Box Spring D 

506 118680 4019RE0306A BR Guide L R 

507 118681 4019RE0307A BR Guide R R 

508 118683 4019RE0308A BF Guide R 



511 118715 4019RE0309B Box Lever R 

512 115005 4048RE0101C 1,000 notes Box Frame B 

513 115006 4048RE0102A 1,000 notes Box Frame C 

514 115007 4048RE0103A 1,000 notes Box Frame D 

515 115008 4048RE0104 Door Lock 

516 115009 4048RE0105A 1,000 notes Box Plate 

517 118780 4019RO0301A Roller D R 


519 095547 4019SH0302A Box Frame Shaft 

520 115141 4048SH0101 1,000 notes Box FG Shaft 

521 061095 C-170 Spring 


523 095880 DC-097 Spring 

524 003704 E-ring φ1.5 SUS 

525 104872 2 x 4.3 x 0.3 Washer 

CHAPTER 

6 


6-17



6-5-1. SD Module Exploded View 

603 

604 

608 

602 

607 

605 

607 

604 

603 

606 

601 

CHAPTER 

6 

6-5-2. SD Module Parts List 


601 116943 4047RE0101A SD Stopper Guide 

602 129241 4047RE0102C SD Box Stopper 

603 116945 4047RE0103 SD Stopper Lever 

604 120459 4047KS0101 SD Lever Spring 

605 120677 4047SH0101 SD Lever Shaft 

606 120447 C-152 Spring (No.1053) 

607 003705 φ2 E-ring 

608 125266 2.6X5 Washer Head B Type 

6-18 




6-6-1. Snack Mask Exploded View 

703 

701 

702 

703 

704 

137 151 

152 

152 

137 

152 

6-6-2. Snack Mask Parts List 


701 120985 4019RE0701 Window Spacer 

702 109931 4019PT0401C FP Bracket R 

703 004006 M3x25 W Sems 

704 120986 4019RE0702 Window Bezel 

CHAPTER 

6 


6-19


6-7. Lock Module 

6-7-1. Lock Module Exploded View 

812 

810 

808 

809 

810 

808 

SD-KIT 

807 

806 

804 

808 

808 

806 

801 

807 

808 

805 

803 

811 

802 

6-7-2. Lock Module Parts List 

CHAPTER 

6 


801 121398 4047PT0201A Lock Frame A 

802 121399 4047PT0202 Lock Frame B 

803 121400 4047PT0203 Lock Frame C 

804 121401 4047PT0204 Lock Frame D 

Only for 1000 notes cash 

box 

805 121402 4047PT0205 Lock Plate 

806 121403 4047CO0201 Lock Frame Collar 

807 040464 AD-42 Blind Rivet Shield Type 

808 003598 Sems Screw 2.6×6 

809 049261 W Sems Screw 2.6×8 

810 028607 Plate Screw M2.6×6 

811 032057 C-88-1 COIN LOCK 

812 124155 4047PT0206 Lock Frame E 

Only for 200 notes cash 

box 

6-20 



6-8. Euro SD Type Faceplate 

6-8-1. Euro SD Type Faceplate 

901 

903 

902 

6-8-2. Euro SD Type Faceplate Parts List 

No. EDP No. Parts No. Description Remarks 

901 132830 4047RE0104 Euro SD type faceplate 1 

DBV-30X-SD Only for 

EUR, RMB 

902 132831 4047RE0105 Euro SD type faceplate 2 


EUR, RMB 

903 132832 4047RE0106 Prism for Euro SD type faceplate 


EUR, RMB 

CHAPTER 

6 


6-21


6-9. Waterproof Kit 

6-9-1. Waterproof Kit Exploded View 

1001 

1004 

0.04 

1003 

1002 

1003 

1005 

CHAPTER 

6 

6-9-2. Waterproof Kit Parts List 


1001 132767 4019RE0417 Top cover for Waterproofing Module 

1002 132768 4019RE0418 Base Cover for Waterpoofing Module 

1003 132769 4019RE0419 Side Cover for Waterproofing Module 

1004 132770 4019RE0420 Gasket 1 for Waterproofing Module 

1005 132771 4019RE0421 Gasket 2 for Waterproofing Module 

6-22 


Bill Bill Acceptor 

DBV-30X-SU 

DBV-30X-SU 

DBV-30X-SD 

CHAPTER 7 

Contents 

Optional Bill Recycler Unit (RC-10) 


7-2. RC-10 Component Names 


7-4. Connector and Pin Assignment 

7-5. Disassembly Instruction 

Issue 03/2006 


CHAPTER 7 

Optional Recycler Unit (RC-10) 


- RC-10 unit is an optional bill recycler unit for DBV-301-SU unit. When installing the 

RC-10 unit with DBV-301-SU unit, the interface must be ID-0D3 (MDB interface) and 

connected to JCM’s Coin Changer (OPTIPAY CC). For details, please contact JCM. 

- Please install the RC-10 unit in the DBV-301-SU unit properly, otherwise the bill jam 

is occured at the time of dispensing. 

- Turn OFF the power of DBV-301-SU unit when installing the RC-10 unit, otherwise it 

may cause damage. 

- Do not disassemble/remodel the RC-10 unit. There is high-pressure spring inside and 

it is very dangerous. Please contact JCM when it is necessary to disassemble it at the 

time of exchanging parts. 

7 - 2

CHAPTER 7 


7-2. RC-10 Component Names 

DIP Switch 

DBV-301 Connector 

Display LED 

Dispense Button 

Stack Button 

Auto Load Button 

R Base Cover A 

MDB Connector 

R Base Cover D 

R Base Cover C 

Cover Sotpper 

R Base Cover B 

Cable Harness 

RC-10 Installation 

Lever 

Cash Box 

Release Lever 

7 - 3

CHAPTER 7 



7-3-1. Technical Specifications 

Recycler Note *1 

Recycler Capacity *2 

Processing Speed 

Interface 

LED 

*1 The following bills are not accepted as recycler bill. 

- Damaged bills 

- Dog-eared bills 

- Too soft bills 

- Shorter bills 

*2 The following condition may change the maximum number of recycler bills. 

- Operation Temperature is under -5 o C. 

- Operation Humidity is under +30%RH. 

- When the retry operation occurs depending on the condition of the bills at the stacking 

time. 

7-3-2. Environmental Specifications 

$1US or $5US 

10 Notes (Max.) 

Approx. 4 Seconds (from the bill insertion to stacking completion) 

Approx. 4 Seconds(All processes from the bill dispensing beginning to completion) 

MDB Interface (Protocol:Coin Hopper) 

Display LED (Green) 

Operation Temperature *1 


Operation Humidity *1 

Storage Humidity 

Light Disturbance 

Installation 

-15 o C to 60 o C 

-20 o C to 60 o C 

+15% to +95%RH (no condensing) 

+15% to +95%RH (no condensing) 

Direct sunlight shall be avoided. 

Indoor and Outdoor(not exposed to wind and weather) 

*1 Be sure to satisfy the following temperature humidity conditions. 


Range of operation 

temperature/humidity 


7 - 4

CHAPTER 7 


7-3-3. Structural Specifications 

Mounting 

Weight *1 

Outline Dimentions *1 

Holizontal Mounting 

Approx. 2.1Kg 

104.5mm(W) x 426.0mm(H) x 155mm(D) 

*1 It is a data when RC-10 unit is installed to DBV-301-SU unit. 

7-3-4. DIP Switch Settings 

ON/OFF setting of the SW1 determines the denomination of the recycler bill. 


SW 1 Denomination of Recycler Bill $5US $1US 

SW 2 

SW 3 

Always OFF 

SW 4 

7 - 5

CHAPTER 7 


7-4. Connector and Pin Assigment 

4 3 

2 

1 

Header (Light Angle Type) : 5569-04A1(US MOLEX) 

Reccommended Housing : 5557-04F (US MOLEX) 

Terminal : 5556TL (US MOLEX) 

Recommended Wire : String UL1007AWG#22 to 24 

Pin No. Signal Name I/O Function 



3 TXD OUT Output Signal Line from Recycler to Controller 

4 RXD IN Input Signal Line from Recycler to Controller 

Recycler Input/Output Circuit 

Recycler 

Controller 

7 - 6

CHAPTER 7 


7-5. Dimension 

Unit : mm 

5 88 7 5.5 107.5 

59.1 15.5 


22 

84 +0.1 

86 

8.4 98.2 

4-5 

10.1 116 

134.1 

107 

2-5 

33 72 

50.8 +0.1 41.5 

14.6 

(437.6) 

4 18 

192 

+0.1 

113.5 

174.3 

11.6 59.7 

245.6 

7 - 7

CHAPTER 7 


7-6. Installation and Operation 

7-6-1. Installing/Removing the RC-10 unit 

1) Pull the DBV-301-SU unit’s Cash Box Lerease 

Lever in the arrow (1) direction and remove the 

cash box in the arrow (2) direction. 

2) Pull the RC-10 Install Lever in the arrow (1) 

direction and slide the RC-10 unit in the 

arrow (2) direction until it is locked. 

- Please install the RC-10 unit in the 

DBV-301 unit properly, otherwise 

the bill jam is occured at the time of 

dispensing. 

- When removing the RC-10 unit, 

pull the RC-10 Install Lever in the 

arrow (1) direction and remove the 

RC-10 unit in the arrow (2) reverse 

direction. 

7 - 8

CHAPTER 7 


7-6-2. Installing/Removing the Cash Box 

1) Pull the RC-10 unit’s cash box release lever in the 

arrow (1) direction and remove the cash box in 

the arrow (2) direction. 

- When installing the cash box to the 

DBV-301 unit, install the cash box in 

the arrow (2) reverse direction. The 

operation of the Cash Box Release 

Lever is not required. 

7 - 9

CHAPTER 7 


7-6-3. Autoloading Bills 

When auto-loading the bill to the RC-10 unit, follow 

the instruction as shown below. 

1) Check the RC-10 unit’s display LED lights. 

Display LED 

- Whe the display LED is blinking, 

an error occurs in the RC-10 unit. 

After clearing the error, auto-load 

the bill. For details about error, 

refer to 7-7-1. LED Diagnostic 

Code. 

2) Press the Auto-load Button and check the 

display LED is blinking (Auot-loading 

Mode). 

Auto-load 

Button 

3) Insert a bill from DBV-301-SU unit’s bill 

insertion slot and auto-load the bill to the RC- 

10 unit. 

7 - 10

CHAPTER 7 


7-6-4. Stacking Bills 

When stacking the bill in the RC-10 unit to the DBV-301- 

SU unit’s Cash Box, follow the instruction as shown below. 

Check the RC-10 unit’s display LED lights. 

Display LED 

- Whe the display LED is blinking, an error 

occurs in the RC-10 unit. After clearing 

the error, auto-load the bill. For details 

about error, refer to 7-7-1. LED Diagnostic 

Code. 

2) Press the Stack Button. One bill in the RC-10 unit 

will be stacked to the Cash Box in pressing the 

button once. 

Stack 

Button 

7 - 11

CHAPTER 7 


7-6-5. Dispensing Bill 

When dispensing a bill from the RC-10 unit compulsorily, 

follow the instruction as shown below. 

1) Check the RC-10 unit’s display LED lights. 

Display LED 

- Whe the display LED is blinking, an 

error occurs in the RC-10 unit. After 

clearing the error, auto-load the bill. 

For details about error, refer to 7-7-1. 

LED Diagnostic Code. 

2) Press the Dispense Button. A bill in the RC-10 

unit is despensed from the bill insertion slot in 

pressing the button once. 

Dispense 

Button 

7 - 12

CHAPTER 7 


7-6-6. Clearing JAM Bill 

When a jammed bill occur and the Display LED is 

blinking, Clear the error following the instruction as 

shown below. 

Display LED 

1) Rotate the Cover Stopper in the arrow direction. 

Cover Stopper 

2) Remove the R Base Cover C in the arrow direction. 


7 - 13

CHAPTER 7 


3) Remove the jammed bill in the arrow direction. 

- Be sure not to take out the belt together 

when takeing out the bill. 

4) Remove the Cash Box. Pull up the R Base Cover 

D in the arrow direction and check the belts is in 

the ditch between the Roller A and B (the belt is 

not on the O-rings). 

R Base Cover D 

- If the belt is not set at the gap between 

the roller A and B, a jammed bill 

occurs again at the time of dispensing. 

For position of the belts, refer to the 

diagram as shown below. 

Ditches of the Roller 

(Belts must be in the ditch 

between roller A and B) 

O-Rings 

O-Rings 

Roller A 

Roller A 

Roller B 

Roller B 

O-Rings 

O-Rings 

7 - 14

CHAPTER 7 


7-7. Diagnostic Code and Wiring Diagram 

7-7-1. LED Diagnostic Codes 

When the Display LED is blinking, an error occurs in the RC-10 unit. Clear the error refering the 

following chart. 

Display 

LED 

Code *1 

Discription 

Solid - State that can be operated 

- Initial processing and state of acceptor error 

1 WARNING Recycler FULL 

2 ABN Recycler JAM Initial Processing 

3 ABN Recycler JAM Dispensing 

4 ABN Recycler JAM (Stacking 

5 ABN Recycler Motor Speed Error 

6 ABN Recycler Motor Lock Error 

7 ABN Recycler Sensor Error (Enterance) 

8 ABN Recycler Sensor Error (Empty 

9 ABN Recycler Sensor Error (FULL) 

10 - Reserved 

11 - Reserved 

12 - Reserved 

13 ABN DBV-301-SU Feed Motor Speed Error 

14 ABN Unit Error 

15 ABN Communication Error 

*1 WARNING : Stacking operation is impossible. 

ABN : Taking and dispensing operation are impossible. 

7 - 15

CHAPTER 7 


7-7-2. Wiring Diagram 

7 - 16

CHAPTER 7 


7-8. Disassembly Instruction 

7-8-1. Removing Side Cover 

1) Rotate the cover stopper in the arrow direction. 

Cover Stopper 

2) Remove the R Base Cover C in the arrow direction. 


7 - 17

CHAPTER 7 


7-8-2. Changing Recycle Board 

1) Disconnect the Cable Harness. 

2) Remove a tapping bis (M2.6 x 6). 

3) Remove the R Base Cover A sliding in the blue 

arrow direction. 

Cable Harness 

Tapping Bis 

R Base Cover A 

4) Disconnect three connectors from the RECY- 

CLER board. 

5) Remove Three tapping bises(M2.6 x 6). 

6) Remove the RECYCLER board. 

Tapping Bises 

Connectors 

7 - 18

CHAPTER 7 


7-8-3. Changing PT Board/LED Board 

1) Removing a tapping bis (M2.6 x 6) that is 

holding the sensor guide. 

Tapping Bis 

Sensor Guide 

2) Disconnect two connectors on both sides of 

the sensor guide. 

Connectors 

Tapping Bis 

3) Remove the tapping bises (M2.6 x 6) that is 

holding the PT and LED boards. 

PT Board 

Tapping Bis 

LED Board 

7 - 19

CHAPTER 7 


7-8-4. Changing Motor Board and Motor Unit 

1) Remove the tapping bis (M2.6 x 6) that is holding 

the R Base Cover B. 

2) Remove the R Base Cover sliding in the arrow 

direction. 

Tapping Bis 

R Base Cover B 

3) Disconnect two connectors on the FULL-EM 

board. 

4) Remove two tapping bises (M2.6 x 6) and 

remove the FULL-EM board. 

Tapping Bises 

Connectors 

RULL-EMP Board 

5) Remove two tapping bises (M2.6 x 6) that is 

holding the motor unit. 

6) Remove the motor unit sliding in the arrow 

direction. 

 

 

 

 

7 - 20

CHAPTER 7 


7-8-5. Changing Encoder Board 

1) Disconnect the connector on the ENC board. 

2) Remove the tapping bis that is holding the ENC 

board. 

Motor Unit 

Tapping Bis 

Connector 

7 - 21



Chapter 8 

Exploded View & 

Parts List for RC-10 

8-1. RC-10 Unit 

Issue 01/2007


8-1. RC-10 Unit 

8-1-1. Exploded View 

23 

13 

98 

21 

108 

86 

40 

78 

29 

14 

98 

105 

6 

79 

50 

24 

14 

92 

29 

105 

35 

98 

6 

52 

18 

98 

105 

23 

14 

14 

91 

83 

41 81 

36 

105 

98 

49 

50 

92 

14 

6 

84 

14 

93 

5 

38 

80 13 

13 73 

34 

A 

43 

6 

45 

39 

62 109 

8 

14 

87 

71 

69 

34 

14 

5 

12 

13 

84 

85 

12 

32 

70 

12 

76 65 

13 60 

14 

75 82 14 

85 

41 

53 

56 

98 

72 

107 

41 

14 

47 

4 

103 

33 

37 

15 

107 

27 

63 

5 

96 

57 

13 

90 

30 90 63 

77 

102 

11 

12 

12 

12 

16 

92 

14 

12 

52 

5 

98 

94 

89 

19 

12 

14 

54 

98 

101 

26 

31 

67 

20 

98 

94 

31 

17 

3 

14 

28 

58 

95 

52 

22 

25 

9 

58 

1 

98 

61 

111 

98 

2 

106 

99 

98 

98 

98 

7 

104 

100 

64 

98 

105 

101 

98 

98 

68 

36 

48 

12 

5 

94 

12 

42 

5 

46 

14 

88 

110 

12 

66 

13 

51 

59 

12 

74 

12 

10 

A 

12 

- When exchanging the red 

numbered parts, R Frame A 

and B have to be removed. 

When removing, please take 

a JCM specified training. 

This is because there is 

high-pressure spring inside. 

55 

97 

Chapter 

8 

8-2 



8-1-2. RC-10 Parts List 

No. EDP No. Parts Name Description Remarks 

1 118760 3270-05-01B Cable Harness R 

2 118763 3270-05-02B Entrance Sensor Harness Cannot be disassembled 

3 118764 3270-05-03B FULL-EMP Harness R 

4 118765 3270-05-04A ENC Harness R 

5 104050 THF-512ZZ-4.5 Bearing 

6 104038 TA-4C BRR15X2500 PS Belt R Frame A and B need to be removed. 

7 104111 108MXL W3.2UV Timing Belt R Frame A and B need to be removed. 

8 102729 C-191 Spring (NO.1081) R Frame A and B need to be removed. 

9 104086 4040CS0101A R Arm SP 

10 005846 2.6X5 Plate Head Screw 

11 005555 2.6X6 Pan Head W Sems Small Screw 

12 025196 2.6X6 Pan Head W Sems Large Screw 

13 003707 E Ring φ3 SUS 

14 003708 E Ring φ4 SUS R Frame A and B need to be removed. 

15 118640 4040GE0202A Worm R 

16 118641 4040GE0111A R Gear L R 

17 118644 4040GE0112A R Gear M R 

18 118647 4040GE0104A R Gear D R R Frame A and B need to be removed. 

19 118650 4040GE0106B R Gear F R 

20 118653 4040GE0201A R Gear K R 

21 118656 4040GE0110B R Gear J R R Frame A and B need to be removed. 

22 118659 4040GE0105B R Gear E R 

23 118662 4040GE0108A R Gear H R R Frame A and B need to be removed. 

24 118665 4040GE0109A R Gear I R R Frame A and B need to be removed. 

25 118669 4040GE0103A R Gear C R 

26 118672 4040GE0102B R Gear B R 

27 118642 4019GE0201A Gear D R 

28 118679 4040GE0101B R Gear A R 

29 118682 4040GE0107A R Gear G R R Frame A and B need to be removed. 

30 118685 4019GE0204A Worm Foil R 

31 103069 4040KS0101 Stopper Spring A 

32 103070 4040KS0102 Stopper Spring B R Frame A and B need to be removed. 

33 103606 182331-218-G-3A RC-10 *P (Motor) 

34 081620 P11(EPDM70) O Ring R Frame A and B need to be removed. 

35 104315 CSP100-J Conston SP100 Black R Frame A and B need to be removed. 

36 104316 CSP200-J Conston SP200 White R Frame A and B need to be removed. 

37 104054 4040PT0201 R Motor Guide C 

38 104058 4040PT0101 Stopper Blacket R Frame A and B need to be removed. 

39 107940 4040PT0103 R Pulley A Blacket R Frame A and B need to be removed. 

40 110063 4040PT0102A Gear Guide R Frame A and B need to be removed. 

41 118689 4040PU0104A R Pulley D R R Frame A and B need to be removed. 

42 118692 4040PU0109A R Pulley I R 

43 118693 4040PU0102B R Pulley B 

45 118696 4040PU0108A R Pulley H R R Frame A and B need to be removed. 

46 118697 4040PU0106A R Pulley F R 

47 118699 4040PU0110A R Pulley J R 

48 118700 4040PU0105A R Pulley E R R Frame A and B need to be removed. 

49 118704 4040PU0101C R Pulley A R R Frame A and B need to be removed. 

50 118708 4040PU0103A R Pulley C R R Frame A and B need to be removed. 

51 104031 4φ Wave Washer SUS 

52 099746 5.2X10X0.2 Polyslider R Frame A and B need to be removed. 

8 

Chapter 


8-3


Chapter 

8 


53 118675 4019RE0208A Encoder R 

54 118714 4040RE0106A R Base Cover C R 

55 118719 4040RE0103A R Base Frame C R 

56 118722 4040RE0201A R Motor Guide A R 

57 118725 4040RE0202A R Motor Guide B R 

58 118729 4040RE0110A R Box Stopper B R 

59 118733 4040RE0112A Cover Stopper R 

60 118737 4040RE0109C R Box Stopper A R Frame A and B need to be removed. 

61 118738 4040RE0108B R Arm R 

62 118740 4040RE0107A Belt Guide R R Frame A and B need to be removed. 

63 118742 4040RE0203A R Bearing R 

64 118744 4040RE0115A Sensor Guide R 

65 118749 4040RE0101C R Base Frame A R R Frame A and B need to be removed. 

66 118751 4040RE0102C R Base Frame B R 

67 118753 4040RE0104B R Base Cover A R 

68 118755 4040RE0105B R Base Cover B R 

69 118756 4040RE0111B R Box Stopper C R R Frame A and B need to be removed. 

70 118758 4040RE0113B R Base Cover D R R Frame A and B need to be removed. 

71 118759 4040RE0114B R Box Stopper D R R Frame A and B need to be removed. 

72 095543 4019SH0210 Gear Shaft B 

73 103079 4040SH0108 R SH8 R Frame A and B need to be removed. 

74 103087 4040SH0114 R SH14 



77 103090 4040SH0201 R SH17 

78 110065 4040SH0113A R SH 13 R Frame A and B need to be removed. 


80 103072 4040SH0102B R SH2 R Frame A and B need to be removed. 









89 110067 4040SH0117 R SH 18 

90 095877 1.2X6 Parallel Pin 

91 104023 1.2X8 Parallel Pin SUS R Frame A and B need to be removed. 

92 074672 2X8 Parallel Pin SUS R Frame A and B need to be removed. 

93 2X20 Parallel Pin R Frame A and B need to be removed. 

94 110066 4040ST0103A Stud 3 

95 103092 4040ST0102A Stud 2 

96 061070 2.6X5 Bind P Tight Black Screw 

97 091795 2.6X5 Pan Head Tapping P Tight Screw 

98 055413 2.6X6 Bind P Tight Screw R Frame A and B need to be removed. 

99 066192 E-506 Spring (NO.2046) 

100 116872 4040-3270-06-04B-01 HK FULL-EMP BOARD 

101 116875 4040-3270-06-03A-01 HK LED BOARD 

102 116877 4040-3270-06-02A-01 HK PT BOARD 

103 116879 4040-3270-06-05A-01 HK ENC BOARD 

104 116881 4040-3270-06-01E-01 HK RECYCLE BOARD 

105 000666 φ2.6×7.5×0.5 Flat Washer 

106 104005 2.6X6 Bind Screw with F Lock 

8-4 




108 076462 4X8X0.2 Polly Slider R Frame A and B need to be removed. 

109 091534 2.6X8 W Sems Secrew 

110 116829 4040MA0201 Instruction Lable 

111 116830 4040MA0202 Switch Label 

112 104030 2X8 Wave Spring Pin 

8 

Chapter 


8-5

Bill Acceptor

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