Manufacturing Machinery World May 2017
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MAY <strong>2017</strong><br />
www.<strong>Machinery</strong>.world<br />
Join us on<br />
The No.1 International<br />
Machine Tool Journal<br />
@<strong>Machinery</strong>W<br />
Now available in the UK, the ultimate in<br />
high speed simultaneous 5 axis machining.<br />
n Siemens 840DSL ShopMill (iTNC 640 HSCI Heidenhain optional).<br />
n Front loading 600mm diameter trunnion rotary table 90 rpm.<br />
n High accuracy rotary axis direct drive high torque motor<br />
90 rpm no worm and wheel.<br />
n Tilting axis servo worm drive with brake +/- 120°<br />
(2.5 sec full rotation, torque motor optional).<br />
n Maximum table load of 600 kg.<br />
n Traori / Kinematic functions for 5 axis<br />
simultaneous machining.<br />
n 12,000 / 15,000 rpm in-line spindle or high<br />
speed 18,000 / 24,000 rpm motorised<br />
built-in spindle.<br />
n High pressure through spindle coolant system.<br />
n Side-mounted 24, 32, 48 or 60 tools<br />
ATC for quick tool changing.<br />
n Linear scales X Y and Z.<br />
n High precision encoders on A and C<br />
axis pivot centres.<br />
n Thermal growth compensation.<br />
n Integration of patented technology -<br />
Smart Machining Technology (SMT).<br />
n Gantry frame machine.<br />
n Over 200 installed in Europe.<br />
Simultaneous 5 axis<br />
machining.<br />
High speed<br />
precision.<br />
ANSYS analysed for<br />
optimal rigidity.<br />
Spindle<br />
options.<br />
DIRECT DRIVE<br />
HIGH TORQUE MOTOR<br />
RPM<br />
90<br />
NO WORM OR WHEEL<br />
‘<br />
In its price bracket, this<br />
is at the forefront of<br />
ve-axis machining.<br />
Call today<br />
for the full<br />
12 page<br />
technical<br />
brochure.<br />
Tool laser<br />
management.<br />
Control<br />
options.<br />
‘<br />
Nigel Atherton<br />
XYZ MANAGING DIRECTOR<br />
All XYZ CNC machine tools come with free training, full 12 month warranty, extended warranties, free programming helplines, nationwide service engineers.<br />
Tel: 01823 674200 sales@xyzmachinetools.com<br />
Fax: 01823 674201 www.xyzmachinetools.com<br />
SHOWROOMS AT: DEVON BLACKBURN NUNEATON SHEFFIELD & LONDON
CONTENTS<br />
MAY ISSUE<br />
MANAGING DIRECTOR:<br />
Carole Titmuss<br />
NEWS EDITOR:<br />
Pat Fairfax<br />
FEATURES EDITOR:<br />
Danielle Titmuss MSc<br />
SALES:<br />
Tracy Chamberlain<br />
PRODUCTION:<br />
Ian Purves, James Kennett,<br />
Jonathan Milburn<br />
SUBSCRIPTIONS:<br />
Wendy Burnett<br />
PUBLISHERS:<br />
Carole Titmuss Tony Prior.<br />
Front Cover:<br />
XYZ Machine Tools<br />
AUCTIONS 41<br />
FEATURES<br />
EDM 14-15<br />
SUBCON / Advanced <strong>Manufacturing</strong> Show. 22-25<br />
Saws and blades to fit<br />
your budget and<br />
application<br />
Quick<br />
<br />
NEW PRODUCTS 36-37<br />
SERVICE DIRECTORY 38-39<br />
Our comprehensive guide to Product & Service<br />
Providers to the manufacturing industry.<br />
NEXT MONTH EXHIBITION ISSUE<br />
SUBCON / Advanced <strong>Manufacturing</strong> Show.<br />
6-8 June, NEC.<br />
Paris Airshow 19-25 June.<br />
NEXT MONTH’S FEATURES<br />
Robotics, chucks, Clamps & Work Holding equipment.<br />
Faster<br />
<br />
This journal includes editorial photographs provided and paid for by suppliers.<br />
<strong>Machinery</strong> <strong>World</strong> is available on subscription annual rate:<br />
UK £40, Europe £64, Overseas £88<br />
Single Copies £3.50 UK £6 Overseas<br />
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ISSN 1745-5898<br />
MACHINERY WORLD is published monthly and is circulated to senior personnel who<br />
influence the buying and selling of new and used metal working machinery worldwide.<br />
Fastest<br />
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w w w . m a c h i n e r y. w o r l d<br />
<strong>Machinery</strong> <strong>World</strong>, <strong>May</strong> <strong>2017</strong> 3
NEWS NEWS NEWS<br />
neW GrinDinG<br />
macHine<br />
installeD in tHe<br />
master<br />
sHoWroom<br />
Master Abrasives has been busy setting up a<br />
new showroom at its Daventry location for<br />
demonstrating precision grinding products<br />
including abrasives, dressers, and<br />
Micromatic grinding machines. Following<br />
the recent visit of an installation engineer<br />
from Micromatic Grinding Technologies, the<br />
eco 200 universal hydraulic cylindrical<br />
grinding machine is now installed and ready<br />
for demonstration in the Master showroom.<br />
Martin Stevens, Technical Sales<br />
Representative for grinding machines and<br />
precision products, says “Having the eco 200<br />
installed at our showroom facility will be a<br />
great aid in showing customers the<br />
capabilities of Micromatic machines.<br />
Demonstrations of the eco 200 can be<br />
arranged on request and we already have<br />
many interested customers who have<br />
scheduled their visit to see the machine.”<br />
The high-performance brand of<br />
MASTER® grinding wheels and dressers will<br />
be available to use in demonstration of the<br />
eco 200 to provide efficient grinding and<br />
surface finishing. The showroom machine is<br />
set up with a coolant application nozzle<br />
system by Cool-Grind Technologies,<br />
providing accurate coolant flow and pressure<br />
to the process. This gives visitors the<br />
opportunity to see Grind-Loc nozzles in<br />
action and understand how they can help to<br />
achieve optimum performance from<br />
grinding processes.<br />
Q8Oils has worked with Master<br />
Abrasives to supply the suitable oils and<br />
cutting fluid for the eco 200 U demonstration<br />
machine. The team of technical experts has<br />
provided products to improve the<br />
operational efficiency and optimise the<br />
production process.<br />
tel: 01327 703813<br />
email: sales@master-abrasives.co.uk<br />
Web: www.master-abrasives.co.uk<br />
mta <strong>2017</strong> propels a DiGitaliseD<br />
manuFacturinG sector<br />
In light of manufacturing’s shift towards a<br />
new era of digitalisation, technologies and<br />
solutions for Industry 4.0 such as 3D<br />
printing, automation, Industrial Internet of<br />
Things (IIoT) and robotics are increasingly<br />
being sought after.<br />
Showcases that brought these<br />
technologies to light were well-received at<br />
MTA<strong>2017</strong>, Asia’s premier manufacturing<br />
technology industry event, which concluded<br />
last Friday at the Singapore Expo. The 300-<br />
exhibitor event provided a useful platform<br />
for companies to conduct business, and tap<br />
into the talent and experience from the<br />
industry community. Through participating<br />
in MTA<strong>2017</strong>, companies will emerge more<br />
agile in adjusting to shifting economic and<br />
industry landscapes, and better positioned<br />
for business growth in a digitalised future.<br />
MTA<strong>2017</strong> underlined how Industry 4.0<br />
technologies can be implemented. At the<br />
Smart <strong>Manufacturing</strong> Pavilion and Smart<br />
<strong>Manufacturing</strong> Asia conference, exhibitors<br />
and speakers imparted deep insights and<br />
conducted live demonstrations, which<br />
enabled attendees to visualise how<br />
digitalisation will enhance their processes,<br />
operations and services.<br />
The Smart <strong>Manufacturing</strong> Asia <strong>2017</strong><br />
conference gathered more than 30 industry<br />
Seco has extended its range of Duratomic<br />
inserts for steel turning applications to<br />
include a new grade - TP3501.<br />
The grade is aimed at manufacturers<br />
machining (turning) steel and stainless steel<br />
components, and is especially suited to<br />
heavy-duty operations involving interrupted<br />
cuts and where less stable machine tools are<br />
being used. The grade is also ideal for<br />
machining awkward- and asymmetricshaped<br />
parts where weak and/or relatively<br />
‘unstable’ work-holding is being used, as<br />
well as for components with small internal<br />
features.<br />
TP3501 joins the previously launched<br />
TP2501, TP1501 and TP0501 grades and<br />
completes Seco’s steel turning Duratomic<br />
grade line-up.<br />
TP3501 inserts feature Seco’s innovative<br />
Duratomic Al2o3 coating technology which,<br />
by manipulating it at an atomic level,<br />
delivers improved mechanical and thermal<br />
performance and a better balance between<br />
insert toughness and hardness.<br />
The new TP inserts, which are chrome in<br />
colour, incorporate Seco’s Used Edge<br />
Detection functionality that allows users to<br />
thought leaders and experts who provided<br />
deep insights and topical case studies on<br />
Industry 4.0, IIoT, augmented reality and<br />
robotics.<br />
3D Printing was a big focus at MTA<strong>2017</strong>.<br />
From show floor exhibits to technology tours<br />
and interactive seminars, visitors saw a wide<br />
array of industrial applications and<br />
innovative concepts across industries from<br />
aerospace to medical technology, displayed<br />
by exhibitors BeAM, Chemtron, Creatz3D,<br />
EOS, Eye-2-Eye Communications, Nanyang<br />
Polytechnic, Renishaw, SLM Solutions,<br />
TRUMPF and UCT Additive <strong>Manufacturing</strong><br />
Center.<br />
The show floor buzzed with excitement as<br />
ABB, Epson and Nachi held regular<br />
demonstrations of their robots.<br />
MTA<strong>2017</strong> drew more than 10,000<br />
attendees from 43 countries/regions. This<br />
includes 13 group delegations from<br />
Malaysia, Philippines and Singapore,<br />
comprising of executives from Hewlett<br />
Packard Enterprise, the Penang Foundry &<br />
Engineering Industries Association, the<br />
Philippine Die & Mould Association, Pratt &<br />
Whitney, Small & Medium Enterprises<br />
Association Malaysia, ST Logistics and<br />
Singapore Aerospace <strong>Manufacturing</strong>.<br />
email: mta@sesallworld.com<br />
Duratomic line-up completeD WitH<br />
introDuction oF tp3501 GraDe<br />
easily identify if an insert edge has been used<br />
(i.e. through being able to see wear scars)<br />
and, as a consequence, ensures that unused<br />
inserts are not discarded before they need to<br />
be.<br />
The TP3501 range is comprehensive. It<br />
includes just under 400 different insert types<br />
with a wide range of geometries that includes<br />
the proven, well-established and ultra-strong<br />
M6 (double-sided, negative) chip breaker.<br />
tel: 01789 7642207<br />
email: mike.fleming@secotools.com<br />
Web: www.secotools.com/gb<br />
4 <strong>Machinery</strong> <strong>World</strong>, <strong>May</strong> <strong>2017</strong>
EXCELLENCE THROUGH INNOVATION<br />
CNC Plasma Profiling <strong>Machinery</strong><br />
Why buy a<br />
Swift-Cut<br />
CNC Plasma<br />
Cutting<br />
Machine<br />
British designed, engineered and technically supported.<br />
Reduces cost and removes reliance on outsourced profiling.<br />
Eliminates timescales waiting for outsourced parts<br />
Ability to prototype and guarantee quality.<br />
Provides in-house research and development opportunities.<br />
Increase in turnover and opportunity to diversify.<br />
Excellent support and customer service.<br />
www.swift-cut.com - sales@swift-cut.co.uk - +44 (0)1543 473300
CNC<br />
Your search for the right machine is top of our priority<br />
Always Excellent Quality, Value and Service<br />
Looking for solutions to the challenges you face in your everyday working<br />
environment? Or require further training to excel in your career? Your problems<br />
are our priority! With a wide range of small & large industrial products - Excel<br />
Machine Tools strives to provide your requirements with quality machinery &<br />
accessories at a competitive price.<br />
MAIN CATALOGUE 2015 / 2016<br />
Superior Quality Professional Machine Tools<br />
Excel operates from a purpose built factory located in Coventry; the engineering<br />
heartland of the UK. It boasts a fully equipped assembly workshop staed by<br />
skilled engineers and technicians. A part of the site is set aside as a working<br />
machine demonstration area. This has proved very popular with the customers<br />
who want the opportunity to test which machine best suits their application. By<br />
far and away the largest area of the factory is the main warehouse. This contains<br />
an impressive wide range of stock that includes standard and special machines<br />
ready for immediately delivery. CNC/manual lathes, CNC/manual Mills, Drilling<br />
machines, Grinders, Saws, Shearing machines, Ring Rollers, Hydraulic Plate<br />
Bending machines, Accessories and lots more. Many are awaiting modication<br />
to the customer’s specication. This extensive stock enables Excel to deliver a<br />
level of customer service that is the envy of our competitors. It enables Excel to<br />
respond quickly to each and every enquiry, irrespective of its size of complexity.<br />
As we source products internationally we are able to provide up-to-the-minute,<br />
impartial advice & guidance on the best & best value for money solutions for<br />
our customers. Our commitment to support our customers extends to technical<br />
advice at the end of a phone our history in the industry has led to building very<br />
good relationships with one of the widest range of manufacturers in the world.<br />
Combined with our commitment to investment & warehousing, we are able to<br />
oer speedy delivery on all lines. We also oer same day collection or overnight<br />
delivery on spare parts & accessories from our comprehensive stores. We hold<br />
the international quality standard ISO 9001, this is possible only because we<br />
employ fully qualied technicians & engineers working to high standards, which<br />
are in-turn driven by stringent pre-delivery checks & testing. Excel machines and<br />
parts are covered by a full twelve months on-site parts and labour warranty for<br />
the UK and full 12 months parts warranty for overseas. After the initial twelve<br />
month period, Excel oers a continuing warranty service, which can include parts<br />
and labour, at highly competitive rates. We maintain a comprehensive stock of<br />
replacement parts for each of our machines. Excel also stocks a large range of<br />
accessories to t Excel machines.<br />
CNC MACHINES | GRINDERS | LATHES | SHEARS<br />
DRILLS | MILLS | GUILLOTINES | SAWS | SHAPERS<br />
PLATE BENDING ROLLS | PRESS BRAKES | LOTS MORE!<br />
WWW.EXCELMACHINETOOLS.CO.UK<br />
We also specialise in the supply and commissioning of teaching workshops for<br />
schools, colleges, polytechnics, universities and industry training establishments.<br />
The extensive range of Excel products t exceptionally well to every teaching<br />
situation. The range of basic, low cost, manual machines provides excellent<br />
initial training. Cost eective CNC systems deliver you advanced instruction<br />
for students preparing to enter the workplace. (Training is available on-site on<br />
request).You receive training in programming as part of the supply of every new<br />
machine. Additional training or programming support is available to you at any<br />
time; after commissioning or when you take on new sta. Occasional software<br />
support is given free. Structured training and programming design is charged at<br />
very reasonable rates.<br />
Having satised the requirements of schools, colleges, engineering & general<br />
workshops with sourcing, supplying, installing & commissioning, along with<br />
service back-up and continuous support . Why not view our product Catalogue<br />
on our website. Or pop over to our showroom and we will ensure you leave with<br />
concrete answers & solutions to all your issues & concerns. With a satised<br />
repeat consumer base, our existing customers save time & money with quality<br />
long life products.<br />
We have extended our range of high quality machines, these now comprise of<br />
additional Metalworking/CNC machines, a new range of Woodworking products,<br />
Lifting/Workshop Technology and Welding Equipment.If you would like to view<br />
our new range of catalogues that feature these machines please contact us for a<br />
printed copy or visit our new website www.excelmachinetools.co.uk<br />
NEW<br />
RANGE<br />
Working in<br />
partnership with<br />
‘Always Excel’<br />
‘Always Excel’<br />
Magnetic drilling machines<br />
Metal working machines<br />
Belt grinding machines<br />
Surface grinding machines<br />
Sheet metal shears<br />
Notching machines<br />
Hole punchers<br />
Ring bending machines<br />
Round bending machines<br />
Swivel bending machines<br />
Folding presses<br />
Shop presses<br />
Circular metal saws<br />
Roller conveyors<br />
Metal band saws<br />
Accessories<br />
‘Always Excel’ Excel’<br />
Working in Partnership with<br />
‘Always ‘Always Excel’<br />
CNC milling machines CNC metal working machines<br />
CNC lathes<br />
The OPTIMUM in quality, price-performance and service<br />
Automation<br />
CNC software<br />
Accessories<br />
mill ®<br />
turn ®<br />
Working in Partnership with<br />
‘Always ‘Always Excel’ Excel’<br />
Bench drilling machines<br />
Metal working machines<br />
Upright drilling machines<br />
The OPTIMUM in quality, price-performance and service<br />
Gear drilling machines<br />
Lathes<br />
Milling machines<br />
Metal band saws<br />
Metal circular saws<br />
Grinding machines<br />
Polishing machines<br />
Drill bit grinder<br />
Sheet metal processing<br />
Arbor presses<br />
Measuring tools<br />
CNC add-on kit´s<br />
Working in partnership with<br />
‘Always Excel’<br />
Excel’<br />
Scissor-type lifting tables Lifting and workshop technology<br />
Pallet trucks<br />
Pallet stackers<br />
Handcarts<br />
Transport rollers and chassis<br />
Trolley jacks<br />
Body straightening kits<br />
Lifting gear<br />
Load handling equipment<br />
Chain hoists<br />
Rope winches<br />
Machine jacks<br />
Workshop presses<br />
Working in partnership with<br />
‘Always Excel’<br />
‘Always Excel’<br />
Belt saws<br />
Wood working machines<br />
Wet-dry grinder<br />
for do-it-yourselfers and craftsmen<br />
Belt and disk sander<br />
Edge sanding machines<br />
Cylinder sanding machines<br />
Circular table & Scroll saws<br />
Surface planing machines<br />
Wood turning lathes<br />
Suction plants<br />
Material stand<br />
Joiner’s benches<br />
Long hole drills<br />
Edge banders<br />
Power grinders<br />
Workshop equipment<br />
Accessories<br />
CNC main catalogue 2015/16<br />
Main catalogue 2015/16
UK PARTNERS FOR GERMAN STURMER GROUP<br />
WIDE RANGE<br />
OF SAWS<br />
‘ALWAYS EXCEL’<br />
‘The Price, Service &<br />
Deomonstration Inuenced<br />
Graham Morris to buy from Excel’<br />
CALL US ON 024 7636 5255
NEWS NEWS NEWS<br />
ToTal Turbomachinery SoluTion<br />
wiTh hypermill ®<br />
SoftInWay Inc. and OPEN MIND<br />
Technologies AG announce a cooperation<br />
agreement to provide a complete solution for<br />
the design, development and manufacturing<br />
of gas turbine components and other types of<br />
turbo machinery. Both companies are known<br />
for their best-in-class software platforms that<br />
provide component developers the needed<br />
productivity tools to accelerate the product<br />
development and production process while<br />
maintaining a high level of accuracy.<br />
The AxSTREAM® Software Platform<br />
provides an integrated and streamlined<br />
approach to turbo machinery design. The<br />
software consists of a number of different<br />
modules to perform preliminary design,<br />
meanline and streamline analysis, CFD and<br />
FEA, blade profiling, and rotor dynamics,<br />
bearings analysis, and rotor design for<br />
compressors, pumps and turbines. These<br />
tools are used to produce optimal<br />
components, considering speed, power,<br />
range, and life. The interactive and userfriendly<br />
design process enables these<br />
conditions to be achieved efficiently and<br />
reliably.<br />
hyperMILL® is a modular complete CAM<br />
solution for 2.5D, 3D, 5-axis, HSC/HPC, and<br />
mill-turning processes as well as its special<br />
applications and highly efficient automation<br />
solutions. The CAM software provides<br />
technology-leading geometry analysis and<br />
tool path calculations. There are specialized<br />
routines designed for efficient programming<br />
and machining of these components on 5-<br />
axis milling or mill-turn machines. The<br />
multi-blade and single-blade turbo<br />
machinery solutions are embedded within<br />
hyperMILL® that is applied to more broadbased<br />
milling, drilling and turning<br />
applications, allowing an all-in-one CAM<br />
system for turbo machinery developers.<br />
Robust CNC postprocessors are also<br />
provided to assure strong communication to<br />
machine tool controllers.<br />
This partnership between SoftInWay and<br />
OPEN MIND brings product, services, sales<br />
and technical teams together for a complete<br />
software solution. Customers can work with<br />
each company to obtain tools, training and<br />
services from these industry experts. Both<br />
companies are well represented with direct<br />
employees and authorized resellers in<br />
America, Europe and Asia and look forward<br />
to collaborating together to contribute<br />
towards the advancement of the turbo<br />
machinery industry.<br />
email: adrian.smith@openmind-tech.com<br />
web: www.openmind-tech.com<br />
amada end The financial year<br />
on a high<br />
Over 180 people from companies across the<br />
UK and Ireland have attended AMADA<br />
UK’s three day exhibition at their Technical<br />
Centre in Kidderminster.<br />
This end of financial year event brought<br />
many old and new companies to view the<br />
latest developments in machine and tooling<br />
technology. Just three years since the<br />
opening of the £5 million refurbishment of<br />
their Technical Centre, AMADA has seen one<br />
of the most successful three day events in<br />
recent times. Orders concluded comprised of<br />
3 HG ATC (Press Brakes with Automatic<br />
Tool Changers), 6 Fibre Laser with various<br />
automation and over 10 Press Brakes.<br />
Alan Parrott, Managing Director stated<br />
“It is great to see this number of people here,<br />
all of who have a real positive outlook for the<br />
future. Our new technology opens up huge<br />
opportunities for our customers to expand<br />
their businesses, and with the after sales<br />
support we offer they are very comfortable in<br />
taking that next investment step with<br />
AMADA”<br />
Tel: 01562 749500<br />
email: cathryn.morris@amada.co.uk<br />
SwifT-cuT<br />
auTomaTion<br />
creaTe global<br />
SparkS<br />
Swift-Cut Automation, the British designed<br />
and engineered CNC plasma cutting table<br />
manufacturer were thrilled when Dr Liam Fox<br />
and the Department for International Trade<br />
officially opened their new factory, offices and<br />
demo suite. During his visit, he spent some<br />
time discussing Swift-Cuts growing success in<br />
the international export market.<br />
Since Swift-Cut’s inception in 2011 the<br />
export figure was zero, fast forward six years<br />
and Swift-Cut now exports over 80% of its<br />
products globally. Working closely with the<br />
Department of Trade they have opened<br />
channel partners in 26 countries and with the<br />
continued support of the government are now<br />
successfully expanding into the United States<br />
of America. Dr Fox said, ‘Swift-Cut is exactly<br />
the sort of company we need to be replicating<br />
across the UK’.<br />
With such a growing global presence<br />
Swift-Cut are flying the flag for British<br />
manufacturing and export making it<br />
abundantly clear that the UK is very much<br />
‘open for business’. During the visit, the<br />
Trade Secretary outlined the further support<br />
and expertise available to help Swift-Cut<br />
achieve the main company target - to be the<br />
global brand leader of value engineered CNC<br />
cutting solutions.<br />
With this growth comes expansion and<br />
Swift-Cut are keen to build on their success by<br />
creating more jobs and apprenticeship<br />
opportunities. Investment in innovation,<br />
technology and people has always been<br />
integral to Swift-Cut, never more so than now<br />
when export is at an all-time high and Swift-<br />
Cut strive to create a market for new products.<br />
The emphasis on the quality of<br />
manufacturing of a standard product and its<br />
place in the global market means that the<br />
business scalability of Swift-Cut is<br />
immeasurable. Looking around the Swift-Cut<br />
facilities in Burton-on Trent, Dr Fox said,<br />
‘success stories like Swift-Cut Automation are<br />
flying the flag for British quality and expertise,<br />
bringing a boost to their local economies.’<br />
Tel: 01543 473300<br />
web: www.swiftcut.co.uk<br />
8 <strong>Machinery</strong> <strong>World</strong>, <strong>May</strong> <strong>2017</strong>
There’s no shadow of a doubt<br />
that our advanced Duratomic ®<br />
inserts help automotive<br />
manufacturers machine steel<br />
and cast iron components more<br />
productively, efficiently and<br />
economically than ever before.<br />
Furthermore, because our TP<br />
insert grades (for steel) and our<br />
TK insert grades (for cast iron)<br />
both feature our Used Edge<br />
Detection innovation - you’ll be<br />
able to see the difference they<br />
make to your performance and<br />
profitability in next to no time.<br />
WWW.SECOTOOLS.COM/GB<br />
DURATOMIC ® INSERTS -<br />
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WITH YOURS?
10 <strong>Machinery</strong> <strong>World</strong>, <strong>May</strong> <strong>2017</strong>
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NEWS NEWS NEWS<br />
kerf Cuts a Bright future for<br />
sCottish steel working CompanY<br />
Evolving from a small blacksmiths to a 1.5 acre<br />
site, John Thorburn & Sons Ltd has grown<br />
beyond recognition during its 70 year history.<br />
The family run business that specialises in the<br />
construction, agriculture and commercial steelworking<br />
sectors has always invested in the<br />
latest technology to underpin its continuous<br />
growth. This investment has now seen the<br />
Scottish company invest in an UltraSharp<br />
plasma cutting machine from Rochdale based<br />
Kerf Developments.<br />
Employing over 50 staff that operate a<br />
variety of turning and milling centres as well as<br />
punching, pressing, fabricating and guillotine<br />
equipment, the modern-day business primarily<br />
manufactures, fabricates and erects agricultural<br />
buildings and structures. To manufacture the<br />
numerous components that constitute a<br />
complete steel building structure, Duns based<br />
John Thorburn & Sons relied upon its guillotine,<br />
punching, steel working and fabricating<br />
equipment until the arrival of a Kerf RUR2500<br />
plasma cutting machine.<br />
Commenting on why the company bought<br />
the Kerf RUR2500, Managing Director and<br />
XYZ Machine Tools has announced the<br />
appointment of Howard Bamforth to the role of<br />
Export Sales Director, with the key focus of<br />
developing the potential for XYZ’s range of<br />
ProtoTRAK controlled mills and lathes and<br />
CNC turning and machining centres across<br />
Europe, Africa and the Middle East.<br />
With 28 years’ experience in the machine<br />
tool business, including time working on<br />
machine design and development , project<br />
engineering, customer service/satisfaction and<br />
sales, both through distribution and direct with<br />
customers, Howard is excited at the<br />
opportunity to take the XYZ brand to a wider<br />
audience and increase sales in these export<br />
markets.<br />
“Coming from a more restrictive<br />
environment, it is a refreshing change to join<br />
XYZ Machine Tools with a management<br />
structure that allows quick decision making in<br />
order to meet customer and market demands.<br />
With the extensive and well respected range of<br />
machines on offer from XYZ this is a job that I<br />
am looking forward to getting my teeth into. I<br />
will be maximising my 20 plus years of<br />
experience dealing with European distribution<br />
grandson of company founder John Thorburn<br />
Snr, Mr John Thorburn says: "We recognised<br />
that our method of cropping, punching and<br />
drilling plates was cumbersome, time<br />
consuming and slowing down our throughput.<br />
All our jobs had to be handled and re-worked<br />
on a variety of different machines to arrive at a<br />
finished part. Additionally, we had to stock a<br />
large range of steel bar widths and thicknesses<br />
and this was taking a lot of floor space. Kerf has<br />
instantly eliminated all of these issues."<br />
John Thorburn & Sons investigated the<br />
various options and it arrived at the conclusion<br />
that Kerf Developments had the most suitable<br />
solution for its needs. The Berwickshire<br />
business specified the RUR2500 with a 6m by<br />
2m bed, so it could comfortably fit 4m by 2m by<br />
20mm thick plate on the machine. This bed<br />
capacity enables the company to use the nesting<br />
facility on the Kerf machine to cut up to 50<br />
stanchion base plates in a single set-up.<br />
As a result of acquiring the Kerf UltraSharp<br />
plasma machine, the Scottish company has<br />
streamlined production, reduced steel<br />
stockholding, freed machine tool and labour<br />
capacity and also reduced material and<br />
consumable costs. As a result of releasing this<br />
extra capacity, the company has now started<br />
offering subcontract cutting services as well as<br />
targeting a wider variety of work in its core<br />
market segments.<br />
tel: 01706 757 670<br />
email: sales@kerfdevelopments.com<br />
web: www.kerfdevelopments.com<br />
XYZ strengthens eXport sales<br />
with keY appointment<br />
and the relationships that I have developed, as I<br />
am a great believer in the fact that people buy<br />
from people. I am under no illusion that this<br />
isn’t a tough challenge, but it is one that I am<br />
relishing,” says Howard Bamforth.<br />
Howard joins XYZ at an exciting time for the<br />
company with new machines being introduced<br />
and the company just concluding what looks<br />
like being its seventh consecutive year of record<br />
sales. “As we embark on a new chapter for XYZ<br />
with our first simultaneous five-axis machine,<br />
along with other new developments in <strong>2017</strong>,<br />
our growth of export sales will play a major role<br />
in the continuing success of XYZ.<br />
tel: 01823 674200<br />
email: nigel.atherton@xyzmachinetools.com<br />
web: www.xyzmachinetools.com<br />
welding<br />
automation<br />
solves CapaCitY<br />
proBlem<br />
ESAB has supplied an automated welding<br />
system to EWP Windtower Production AB for<br />
making longitudinal welds in sections of wind<br />
turbine towers. The highly efficient submerged<br />
arc welding system comprises a CaB 460C<br />
column-and-boom that manipulates a tandem<br />
single + twin welding head, with a FFRS Super<br />
flux feed and recovery system complete with<br />
heaters and filter unit; power comes from three<br />
ESAB Aristo 1000 welding power sources and<br />
control is via ESAB PEK controllers<br />
complemented by a GMH automatic jointtracking<br />
system. In addition to this equipment,<br />
EWP Windtower Production AB is also using<br />
ESAB consumables, namely OK Autrod 12.22<br />
copper-coated, unalloyed welding wire and OK<br />
Flux 10.71 agglomerated basic flux.<br />
EWP Windtower Production needed to<br />
increase capacity in its factory in Landskrona,<br />
Sweden for manufacturing wind turbine<br />
towers, so the company decided to automate<br />
the welding of longitudinal seams on the<br />
smaller-diameter sections by installing a<br />
column-and-boom submerged arc welding<br />
system. Tenders were invited from prospective<br />
suppliers and the contract was won by ESAB<br />
due to its technical capability, the welding<br />
system’s performance specification and<br />
reliability, a short lead time and competitive<br />
pricing. EWP Windtower Production has used<br />
ESAB equipment for 15 years and was confident<br />
that the new CaB welding system would be<br />
reliable and, should the need arise, ESAB could<br />
be depended on for technical support in relation<br />
to the equipment and welding process.<br />
tel: 0800 389 3152<br />
email: info@esab.co.uk<br />
12 <strong>Machinery</strong> <strong>World</strong>, <strong>May</strong> <strong>2017</strong>
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<strong>Machinery</strong> <strong>World</strong>, <strong>May</strong> <strong>2017</strong> 13
Among all of the UK’s major machining<br />
sectors, tool and mouldmaking has probably<br />
witnessed the most reshoring in recent years.<br />
Quality concerns, the time difference and the<br />
language barrier between the UK and places<br />
such as the Far East have led many to<br />
concede defeat and return mould and die<br />
manufacturing to Britain and other countries<br />
in Western Europe.<br />
This is one of the major reasons why<br />
investment in the latest EDM technology<br />
remains strong. A case in point can be seen at<br />
a UK die-casting shop that has acquired a<br />
new Sodick AG40L die-sinking machine from<br />
Sodi-Tech EDM. Installed at the company’s<br />
recently-expanded toolroom facility, the<br />
machine is not only 10 times faster than the<br />
outdated EDM machine it replaced, but offers<br />
far better surface finish and accuracy.<br />
“Our previous die sink EDM had become<br />
slow and unreliable,” states Grant Weedon,<br />
toolroom director at Wadebridge-based<br />
Daften Die-Casting. “We considered a<br />
variety of potential replacements, but the<br />
Sodick AG40L was affordable and came<br />
equipped with a tool-changer and fire<br />
extinguishers as standard. Furthermore the<br />
extensive support provided by Sodi-Tech<br />
was highly recommended.”<br />
The AG40L has been set to work<br />
producing cores and cavities for die-casting<br />
tools, as well as some prototyping projects.<br />
Tools produced by Daften are destined for<br />
industries that include the pump,<br />
telecommunications, lighting and audio<br />
sectors, to list but a few.<br />
“In essence, we are using the AG40L to<br />
eliminate the need for milling complex<br />
tooling parts to extremely tight tolerances,”<br />
says Grant Weedon. “The finish we are<br />
achieving is amazing, as is the accuracy –<br />
we’ve never held 0.01mm on a die sink EDM<br />
before. In addition, I would estimate that<br />
Sodick machine is 10 times faster than our<br />
previous model, which means we have<br />
gained extra capacity. Ultimately, we have<br />
bought this machine to make our tools inhouse,<br />
instead of buying them from China. It<br />
gives us much greater control over the whole<br />
process, which is definitely in the best<br />
interests of our customers.”<br />
Using new investment to underpin<br />
business success can also be seen at<br />
Aesculap, a division of the B Braun group<br />
that specialises in all areas of surgical,<br />
orthopaedic and interventional patient care.<br />
In the mouldmaking department of the<br />
company’s headquarters in Tuttlingen,<br />
Germany, Aesculap machines complex<br />
moulds, which are then transferred to its<br />
facility in Penang, Malaysia for the<br />
production of plastic parts.<br />
EDM MOULD & DIE<br />
DO OR DIE<br />
“All from a single source,” was the aim of<br />
Hans Keller when it came to the decision to<br />
buy a fully-automated Exeron production<br />
cell (Exeron machines are available in the UK<br />
from CNC International). Driving the<br />
investment was the development of plastic<br />
screw clips for sealing blood vessels, which<br />
require magazines that are supplied in<br />
different sizes. For an injection mould, a total<br />
of 70 electrodes are necessary. As a result,<br />
Aesculap invested in the new production<br />
cell, which comprises: an Erowa rotary<br />
changing station with space for 90 electrodes<br />
and 10 workpiece pallets; an Exeron EDM312<br />
eroding machine; an Exeron HSC300 milling<br />
machine; a Zeiss Duramax measuring<br />
machine; and an ERSL linear robot. During<br />
eroding, the company works with accuracies<br />
in the realm of ±0.01mm. Therefore, and<br />
because of the many electrode changes,<br />
Aesculap decided to pursue full automation.<br />
The automotive sector is also driving<br />
investment levels at mould and die shops, as<br />
Bergamo, Italy-based Aldeghi Srl can testify.<br />
Automotive components are getting<br />
smaller and smaller. Here, the convergence<br />
of automotive and ICT contribute to<br />
miniaturisation and drive the evolution of<br />
tighter tolerances for moulds. This trend<br />
extends to clearances for sliding components<br />
and ejectors, and angles for sliders, for<br />
example.<br />
Aldeghi relies on EDM products from GF<br />
Machining Solutions. In total, the company’s<br />
fleet includes eight wire EDM machines: one<br />
AgieCharmilles CUT 200 mS, two CUT 300<br />
mS, two Robofil 4030 SI, and one each of the<br />
Robofil 2030 SI, Robofil 6030 SI TW and<br />
Robofil 2050 TW. Six of these machines are<br />
equipped with System 3R WorkPal palletchanging<br />
robots.<br />
To ramp up the firm’s taper-cutting<br />
accuracy and surface quality, the company<br />
has recently invested in GF Machining<br />
Solutions’ Taper-Expert. This takes<br />
advantage of the Quadrax design on the two<br />
CUT 300 mS machines to allow precise<br />
machining of tapers with angles varying<br />
from 0 to 45 degrees. In real time, this<br />
optional GF Machining Solutions’ module<br />
corrects the wire position, depending on the<br />
angle, without sacrificing surface quality.<br />
Aldeghi also relies on GF Machining<br />
Solutions’ thermo-stabilisation technology to<br />
help defeat temperature fluctuations.<br />
Of course, demand for advanced EDM<br />
technology is such that development<br />
continues apace at the major vendors. Now<br />
available from Warwick Machine Tools, for<br />
example, is the new range of ONA AV wire<br />
EDM machines. The series includes two<br />
compact machines: the ONA AV25 with axis<br />
travels of 400 x 300 x 250mm in X, Y and Z;<br />
and the larger ONA AV35 model, with<br />
travels of 600mm in X, and 400mm in Y and<br />
Z. Both have U-V travels of 120 x 120mm. The<br />
layout of these two models has reduced the<br />
installed floor space by around 20%<br />
compared with existing machines of similar<br />
dimensions, says ONA.<br />
Using a modular design concept, the<br />
larger-scale AV machines in the range are<br />
designed for the wire cutting of bulky<br />
components. These start with the ONA<br />
AV60, with cutting speeds of up to<br />
450mm2/min, and move up to the AV130,<br />
which can accept loads up to 10,000kg on the<br />
work-table.<br />
Elsewhere, Fanuc has announced a<br />
milestone, recently producing its 30,000th<br />
Robocut wire EDM, which first started<br />
production in 1975. The latest technologies<br />
are available in the recently unveiled<br />
Robocut C-iB series, which now includes a<br />
newly-added model, the Robocut α-C800iB.<br />
This machine features a maximum cutting<br />
area of 800 x 600 x 500mm in the X, Y and Z<br />
axes, and a 3,000kg workpiece mass capacity.<br />
The reshoring of mouldmaking contracts<br />
to the UK marks a clear opportunity for<br />
British tooling shops to win new contracts.<br />
However, only by investing in the latest<br />
EDM technologies is possible to be at the<br />
front of the queue.<br />
14 <strong>Machinery</strong> <strong>World</strong>, <strong>May</strong> <strong>2017</strong>
Take the long view<br />
Sodick EDM - an investment for today and tomorrow<br />
A Sodick EDM LINEAR motor machine offers you a whole lot more<br />
More features, more functions, more benets....<br />
All Sodick EDM machines incorporate LINEAR DRIVE TECHNOLOGY<br />
providing our customers with the benets of higher accuracy with zero backlash<br />
and a smoother surface nish. We also include, as standard, all Sodick’s<br />
trademark features, such as ceramic components, user-friendly software and<br />
error-free data conversion. In addition, and to ensure our customers’ complete<br />
peace of mind, we provide our unique 10-year ACCURACY WARRANTY.<br />
Sodi-Tech EDM sole UK distributor of Sodick EDM technology<br />
Rowley Drive, Baginton, Coventry CV3 4FG Tel. +44 (0)24 76 511 677 Email sales@sodi-techedm.co.uk www.sodi-techedm.co.uk
EDM MOULD & DIE<br />
What’S in thE<br />
pipElinE?<br />
Joint venture between GF Machining<br />
Solutions and GF Piping Systems<br />
demonstrates the power and potential of<br />
Additive <strong>Manufacturing</strong>.<br />
In injection moulding, the cooling time of a<br />
finished product can constitute up to 70 per<br />
cent of the cycle time. One reason that explains<br />
this situation is that in conventional mould<br />
making, temperature control or cooling<br />
channels can only be drilled in a straight line.<br />
As a consequence critical hotspots can often<br />
remain out of the coolant’s reach – and cannot<br />
be avoided…that is until now.<br />
Using Direct Metal Laser Sintering<br />
(DMLS) technology on the AgieCharmilles<br />
AM S 290 Tooling machine however makes it<br />
possible to integrate optimised, conformal<br />
cooling channels into the mould during the<br />
production process itself. This ensures faster<br />
and more even heat dissipation. It reduces<br />
thermal stress in the mould and prolongs<br />
service life. The plastic product quality and<br />
dimensional accuracy of the parts are also<br />
increased. In addition, this also allows for a<br />
drastic reduction in cycle times.<br />
In 2016 GF Machining Solutions<br />
collaborated with GF Piping Systems on a<br />
project to improve the quality of a plastic<br />
valve part used in the chemical industry.<br />
The project involved the use of GF<br />
Machining Solutions’ new Additive<br />
<strong>Manufacturing</strong> (AM) technology to solve a<br />
real life production issue - the objective being<br />
to use AM to create (build) metal mould<br />
inserts with integrated, intricate and<br />
optimally positioned conformal cooling<br />
channels to ensure improved part quality,<br />
quicker cycle times and reduced scrap rates.<br />
The GF Machining Solutions technology<br />
used in the project was an AgieCharmilles<br />
AM S 290 Tooling solution which<br />
incorporates powder bed-based laser<br />
sintering (DMLS) technology from the EOS<br />
M 290 system with necessary software,<br />
automation, secondary processing<br />
technologies (i.e. EDM, milling, laser<br />
texturing etc.), and measurement and<br />
inspection equipment.<br />
Web: www.gfms.com/uk<br />
thE qiMtEk blog<br />
The Contract <strong>Manufacturing</strong> Index (CMI) has been developed to reflect the total purchasing<br />
budget of companies that are looking to outsource manufacturing in any given month. This<br />
reflects a sample of over 4,000 companies, who have a purchasing budget of more than £3bn<br />
and a supplier base sample of over 7,000 vendors, with a verified turnover in excess of £25bn.<br />
Compared to the previous quarter, machining enjoyed a 26% increase in quarter 1;<br />
however, it is important to note that it is still 4% down on the 2016 average. Nonetheless, you<br />
may recall from our annual summary that the size of companies outsourcing machining - and<br />
thus, its index - fell dramatically over the course of last year. Therefore, the latest figures bode<br />
well for a more positive <strong>2017</strong>.<br />
The first quarter’s fabrication index is especially interesting, as it shows a 12% growth on<br />
the last quarter, as well as an impressive 8% rise in comparison to 2016’s average. Whereas<br />
machining experienced massive fluctuations last year, the fabrication index’s trajectory<br />
underwent a slow rise, albeit with large variations from month to month. Further increases<br />
within early <strong>2017</strong> are encouraging and will hopefully set the precedent for the coming year<br />
The results from the first quarter of <strong>2017</strong> reflect a buoyant fabrication and machining<br />
market, with healthy growth in both areas in comparison to the preceding quarter.<br />
Whilst the fabrication index continues to grow against its 2016 counterpart, machining is<br />
still behind despite a massive boost over the previous three months. This is largely due to the<br />
fact that the machining index followed a downward trajectory during the course of 2016 and<br />
is still in the process of recuperating to earlier levels.<br />
The results bear testament to the beginning of the oil & gas industry’s recovery after a<br />
period of decline. Whilst the electronics and industrial machinery sectors continue to flourish,<br />
food & beverage has slowed in spite of a thriving 2016.<br />
Web: www.qimtek.co.uk<br />
Sodick EdMS rEducE lEad-tiMES<br />
Rotadata, a Derby-based world leader in the<br />
provision of instrumentation for<br />
turbomachinery, has installed a new Sodick<br />
AD55L and a refurbished AQ35L EDM<br />
machine. Supplied by Sodi-Tech EDM, the<br />
two machines are set to help the company<br />
reduce lead-times and gain access to greater<br />
turnover without increasing head count.<br />
Moving towards the company’s 40th year<br />
within the turbomachinery industry,<br />
Rotadata provides full turnkey solutions<br />
from concept and consultation, through to<br />
full on-site installation and product testing<br />
support. As well as supplying pyrometry,<br />
telemetry, blade tip timing, blade tip<br />
clearance and traverse products, the<br />
company offers a range of advanced<br />
instrumentation and machining services to<br />
the turbine research/development and<br />
validation sector. Approximately 65% of its<br />
customers are from the aerospace industry,<br />
with the remaining 35% in power generation.<br />
The company has more than 100 clients in<br />
over 40 countries.<br />
“A typical machining project might see us<br />
take a civil turbine engine and produce all of<br />
the component holes and instrumentation<br />
required to run test, validation and<br />
development programmes,” explains<br />
Rotadata’s Managing Director Simon Taylor.<br />
“If we can help achieve just a 1%<br />
improvement in efficiency through our<br />
installations, it can potentially equate to<br />
customer savings worth millions of pounds.”<br />
This globally-renowned, ISO9001-<br />
approved SME says that its main competitors<br />
are the in-house resources of the major<br />
turbomachinery manufacturers, and that<br />
expanding its EDM capacity was a vital part<br />
of Rotadata maintaining its market<br />
advantage.<br />
Rotadata already had Sodick EDM<br />
machines on site, so the choice of supplier for<br />
the latest two machines was predetermined.<br />
“If you like a machine tool brand, don’t<br />
change, that’s our philosophy,” says Mr<br />
Taylor. “The linear motor technology on the<br />
Sodick machines is unrivalled for our<br />
applications, and their reliability has never<br />
been an issue. Furthermore, Sodi-Tech EDM<br />
are a supportive and professional partner.<br />
We knew we wanted the Sodick AD55L<br />
machine and a refurbished model also came<br />
up at the right time. It’s very rare to come<br />
across a pre-owned Sodick that is so new,<br />
because most people hang on to them. As a<br />
result, we jumped at the opportunity to buy<br />
these two additional machines.”<br />
tel: 0247 651 1677<br />
Email: sales@sodi-techedm.co.uk<br />
Web: www.sodi-techedm.co.uk<br />
16 <strong>Machinery</strong> <strong>World</strong>, <strong>May</strong> <strong>2017</strong>
Birchwood Close<br />
Forest Vale Industrial Estate, Cinderford, Glos. GL14 2PH<br />
Tel: + 44 1594 826779 Fax + 44 1594 826748 Web www.edm.co.uk<br />
EDM Sales & Services are recognised as the largest used machine<br />
dealership in the UK, specialising in high quality used<br />
wire erosion and spark erosion machines.<br />
1999<br />
Fanuc 1iA<br />
2000<br />
Form 20A<br />
2000<br />
Agie Classic 3<br />
2006<br />
Actspark SD1<br />
2005<br />
Robofil 440SL<br />
Fanuc<br />
Alpha Oia<br />
For further details of these machines and to view<br />
our full stock list please go to our website<br />
www.edm.co.uk<br />
1994<br />
Charmilles<br />
Roboform 40<br />
Over 10,000 parts / spares in stock<br />
2005<br />
Robofil 6050<br />
• WIRE<br />
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TEL: 01455 292002 WEB: www.eurospark.co.uk Email: sales@eurospark.co.uk<br />
TINBASHERS<br />
USED ROLLFORMERS,<br />
DECOILERS, LEVELLERS,<br />
CUT TO LENGTH AND<br />
SLITTING LINES<br />
FOR SALE OR WANTED<br />
CONTACT TOMMY SHEEHAN<br />
0789 984 7925 or 0161 429 8710<br />
Email: sales@tinbashers.com<br />
ON-LINE<br />
View the latest issue of<br />
http://machinery.world<br />
<strong>Machinery</strong> <strong>World</strong>, <strong>May</strong> <strong>2017</strong> 17
maximising production<br />
reducing operating costs<br />
Wire & Die Sink EDM Technology Solutions<br />
Superior EDM<br />
machining<br />
solutions<br />
60 years providing solutions<br />
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from compact to<br />
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Tel: +44 (0)1676 534534 Email: sales@warwickmachinetools.co.uk<br />
Web: www.warwickmachinetools.co.uk<br />
JONES & SHIPMAN 1076EIU Cylindrical/Universal Grinder. Re-built<br />
by JONES & SHIPMAN in 2004 Well equipped inc. 2 Axis D.R.O.<br />
MYFORD MG12-HPM Plunge feed 1996<br />
MYFORD MG12-HP Plunge feed 1974<br />
MYFORD MG12-HP Plunge feed 1973<br />
MYFORD MG12-HM Semi Auto 1986<br />
MYFORD MG12-HA Semi Auto 1978<br />
MYFORD MG12-HA Semi Auto 1972<br />
MYFORD MG12-ME 1990<br />
MYFORD MG12-ME 1985<br />
MYFORD MG12-M 1990<br />
MYFORD MG12-M 1980<br />
MYFORD MG12-HPM Plunge feed 1996<br />
CHRISTEN 0.5-10 Drill Grinder 1990<br />
CHRISTEN 1-32 100A Drill Grinder 1990<br />
METEOR MM10 1994 Drill Grinder<br />
JONES & SHIPMAN 1077EIU<br />
1990 Cylindrical/Universal. DRO<br />
TRIPET MUR100 Internal Grinder<br />
ISOMA Type M128 Projector<br />
TECHNICA ZSM-5100 Centre Grinder<br />
CARL ZIESS Optical Dividing Head<br />
DELAPENA SPEEDHONE EA ELECTRONIC<br />
FILTERMIST FX6000 Air Mist Extractors x2<br />
DIAFORM: 5/1, 8/1, 8/2, 10/2, T.R.D.<br />
THE LARGEST SELECTION OF MYFORD MG12 SERIES GRINDERS IN THE WORLD!<br />
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See website for more pictures, specification and price<br />
MYFORD GRINDER SPARES<br />
JUBILEE MACHINE TOOLS<br />
T: 01332 348749 www.jubileemactools.com F: 01332 342416<br />
18 <strong>Machinery</strong> <strong>World</strong>, <strong>May</strong> <strong>2017</strong>
0121 54 11 444<br />
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mantechmachinery@gmail.com<br />
SPECIAL PROMOTION<br />
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Support is Key!<br />
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Visit us in our 2000m 2 facility here in the Midlands where most of<br />
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Need a quotation?<br />
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Our product range offers great value for money and<br />
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All of our machines are fully warranted up to 3 years.
Suppliers of Quality<br />
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C/W SIEMENS CONTROL<br />
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TORNADO T10<br />
HITACHI SEIKI CS 25<br />
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XYZ MINI MILL 560 C/W ATC AND<br />
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JONES & SHIPMAN 540 GRINDERS<br />
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MAZAK SQT 250M CNC LATHE<br />
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HARRISON ALPHA 550 PLUS HARRISON ALPHA 330<br />
PLUS 1 MTR B/C<br />
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COLCHESTER TRIUMPH 2000<br />
REFURBISHED LATHE<br />
ADDISON CB 250 A BANDSAW<br />
COLCHESTER MASTIFF 80”<br />
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COLCHESTER T8MY<br />
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PRECISION SPINDLE<br />
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We offer a complete rebuild service of CNC<br />
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grinding spindles, workheads, wheelheads etc.<br />
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Tel: 02476 366503 • Fax: 02476 361979<br />
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Email: wgcrivet@gmail com<br />
Web Site: www.wgchallenor.co.uk<br />
<strong>Machinery</strong> <strong>World</strong>, <strong>May</strong> <strong>2017</strong> 21
Exhibitors at Subcon, the UK’s only show<br />
dedicated to subcontract manufacturing, will<br />
be offering visitors a range of new services<br />
and capabilities following recent<br />
investments.<br />
Subcon, which runs from 6 to 8 June at the<br />
NEC, Birmingham, is the UK’s only event<br />
dedicated to outsourced manufacturing. It<br />
serves all sectors and all processes – from<br />
machining, sheet metalworking, casting and<br />
forging, to plastic moulding, composites and<br />
electronics.<br />
This range of manufacturing technologies<br />
is reflected in some of the new services and<br />
investments being featured at the show.<br />
In fabrication, WEC Group has invested<br />
over £11m in equipment and facilities over<br />
the last 18 months as the basis for its<br />
expansion nationwide, while multi-metal<br />
stockholder Kloeckner has just added<br />
advanced bending and additional laser<br />
cutting capacity to its services.<br />
Precision machining specialist PGT<br />
Ceewrite has also invested £11m to<br />
completely upgrade its Dorset facility and<br />
double its capacity for highly complex wire<br />
and spark erosion.<br />
The machining services sector is strongly<br />
represented across the show. New services<br />
coming on stream include a subcontract CNC<br />
cylindrical grinding facility at Perfect Bore<br />
and new large-format, heavy-duty<br />
machining centres at PRV. PRV has also<br />
added a new 5-axis water-jet cutting<br />
machine.<br />
The Advanced <strong>Manufacturing</strong> Show, which<br />
runs at the NEC from 6 – 8 June, is set to<br />
showcase a comprehensive complement of<br />
world-leading metrology companies.<br />
The Show features all aspects of advanced<br />
manufacturing technology – from machine<br />
tools and tooling, to work-holding, software,<br />
additive manufacturing and ancillary<br />
equipment – but has also come to be a<br />
biennial focus for the quality sector.<br />
Global brands including Hexagon<br />
<strong>Manufacturing</strong> Intelligence, Zeiss, Olympus<br />
and Alicona, are joined by UK champions<br />
including Renishaw and Aberlink, as well as<br />
specialists such as hire and contract scanning<br />
and measurement company Manchester<br />
Metrology, inspection, fixturing and<br />
calibration experts Verus, and<br />
representatives of world-leading equipment<br />
manufacturers such as Measurement<br />
Solutions.<br />
Together they cover all aspects of<br />
scanning, measurement and quality systems<br />
from contact and optical CMMs, to laser<br />
scanners, 3D surface measurement,<br />
WHATS ON SHOW<br />
fruitS of inveStMent on Show<br />
Following heavy investment in new<br />
technology, specialist subcontract<br />
engineering company Mini Gears Group<br />
expanded its services so that precision<br />
machining accounts for 60% of the business<br />
and it will be showcasing its complete new<br />
range of machined components at Subcon.<br />
In plastics, a five-year multi-million<br />
investment programme at Chess Plastics is<br />
nearing completion with the installation of<br />
another new Negri Bossi moulder and<br />
Meadex has just completed a new clean room<br />
suite for plastic and rubber moulding.<br />
Hepworth Group has launched a new RIM<br />
Moulding Division, which adds an<br />
additional manufacturing option to its<br />
extensive range of fabrication services.<br />
In other processes, Carlton Die Castings<br />
have installed a twin-pallet Mazak<br />
machining centre that allows them to supply<br />
fully-machined castings ready for assembly.<br />
Materials coatings expert NikaWorks has<br />
developed a new series of functional coatings<br />
for surgical instruments.<br />
Supporting the Subcon show, sourcing<br />
specialist Qimtek is sponsoring the VIP<br />
Buyer’s Programme and hosting a dedicated<br />
Qimtek UK <strong>Manufacturing</strong> Pavilion.<br />
Subcon runs alongside the Advanced<br />
<strong>Manufacturing</strong> Show and The Engineer<br />
Design & Innovation Show from 6 to 8 June<br />
<strong>2017</strong> at the NEC Birmingham.<br />
Together the three shows cover the<br />
complete manufacturing cycle from concept<br />
to component, bringing together design<br />
microscopy and automated systems.<br />
The show will feature some of the latest<br />
technology to hit the market, such as<br />
Aberlink’s Xtreme CNC CMM which uses a<br />
non-Cartesian structure and linear motors to<br />
maintain accuracy at very high measurement<br />
speeds.<br />
Advanced <strong>Manufacturing</strong> Show Event<br />
Director Gordon Kirk commented: “As we<br />
engineering, product development, in-house<br />
production and outsourced supply chains.<br />
Over 500 exhibitors will welcome<br />
thousands of professional visitors who have<br />
current sourcing needs for equipment,<br />
software and manufacturing services.<br />
The three shows are complemented by 36<br />
free-to-attend conference presentations in<br />
two separate conference streams, bought to<br />
you by The Engineer and The Manufacturer<br />
You can find out more about visiting and<br />
exhibiting at the three shows at:<br />
www.subconshow.co.uk ,<br />
www.advancedmanufacturingshow.co.uk<br />
and www.theengineerdesigninnovationshow.co.uk<br />
.<br />
AdvAnced MAnufActuring Show MeASureS up<br />
more further and faster along the track<br />
towards the Internet of Things, Big Data and<br />
Industry 4.0, metrology is the vital interface<br />
between the physical and digital worlds. It is<br />
therefore appropriate that it should be so<br />
well represented in an event focused on the<br />
leading edge of manufacturing technology.”<br />
The Advanced <strong>Manufacturing</strong> theme is<br />
emphasised in two conferences, The<br />
Engineer Conference and The Manufacturer<br />
Conference, which are free to attend for show<br />
visitors. Presentations by leading authorities<br />
in their fields cover subjects ranging from<br />
Industry 4.0, to additive manufacturing,<br />
novel materials and robotics.<br />
The Advanced <strong>Manufacturing</strong> Show runs<br />
in conjunction with The Engineer Design and<br />
Innovation Show and Subcon, the<br />
subcontract manufacturing show. Together<br />
the three shows cover the complete<br />
manufacturing cycle from design concept to<br />
finished product.<br />
for more information and to register for<br />
your free ticket please visit<br />
www.advancedmanufacturingshow.co.uk<br />
22 <strong>Machinery</strong> <strong>World</strong>, <strong>May</strong> <strong>2017</strong>
GET IN TOUCH<br />
01462 491919<br />
sales@floydautomatic.co.uk<br />
T H E T O O L I N G S P E C I A L I S T S F O R P R E C I S I O N C O M P O N E N T M A C H I N I N G<br />
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24 <strong>Machinery</strong> <strong>World</strong>, <strong>May</strong> <strong>2017</strong>
Association<br />
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THREE CO-LOCATED EVENTS,<br />
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Three events, under one roof, will showcase the complete<br />
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Show Partner<br />
Q Qimtek<br />
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REGISTER TO ATTEND FOR FREE<br />
WWW.SHOWS.THEENGINEER.CO.UK
Sole distributor for the UK and Ireland<br />
EASY CLAMPING<br />
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our answer to machining challenges<br />
26 <strong>Machinery</strong> <strong>World</strong>, <strong>May</strong> <strong>2017</strong>
are expanding<br />
Operating from a new 55,000 sq ft high-tech manufacturing facility<br />
enables us to react quickly and competently<br />
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GAUGES LTD<br />
PENICO ROTARY<br />
GRINDING TABLE<br />
• Converts surface grinders<br />
to rotary work<br />
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For further details contact<br />
Penico Gauges Ltd<br />
Tel: 01274 511044<br />
Fax: 01274 510770<br />
Email:<br />
penicogauges@yahoo.co.uk<br />
Web: www.penico.com<br />
<strong>Machinery</strong> <strong>World</strong>, <strong>May</strong> <strong>2017</strong> 27
For small batch production<br />
Just In Time Production<br />
Fast automatic tool and gripper changing<br />
makes small batches protable<br />
Offline = Uptime<br />
Bespoke programming software<br />
allows fast program generation<br />
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Growing Together with Our Customers<br />
AMADA UK<br />
Tel: +44 (0) 1562 749 500<br />
Email: info@amada.co.uk<br />
www.amada.co.uk<br />
ANCA FASTGRIND TG7 CNC TOOL &<br />
CUTTER GRINDER New 1996 EQUIPPED<br />
WITH: Anca Fast Grind CNC Control Work<br />
Envelope X-Axis 13” (256 IPM) 108mm/s Y-<br />
Axis 9.5” (256 IPM) 108mm/s Z-Axis 8.2”<br />
(256 IPM) 108mm/s A-Axis £POA<br />
ANCA TG-4 4-AXIS CNC TOOL & CUTTER<br />
GRINDER New 1996 EQUIPPED WITH: Anca<br />
Fast Grind CNC Control CATALOGUE<br />
SPECIFICATIONS: X-Axis Travel 15.08" /<br />
383mm Y-Axis Travel 13.90"/ 353mm Z-Axis<br />
Travel 7.60" £POA<br />
JONES & SHIPMAN 1307 EIU2 Universal<br />
Cylindrical Grinder, Swing 14” x 40” b.c,<br />
C/w Chucks & Steadies, £POA<br />
MARCH Model M1: Tool & Cutter Grinder.<br />
With Universal Holder, Radius dresser<br />
Pair of Centres, £1950<br />
ELECTRO-ARC 2DBQT Tap Disintegrator<br />
with IQ Head capacity 1.2mm to 50mm and<br />
ARC.ER Portable Disintegrator Head & mini<br />
magnetic base which enables precise<br />
manual feed capacity 2mm to 19.05mm New<br />
2003,Ex MOD £5750<br />
EDWARDS TRUECUT MODEL DD 2.5 X<br />
1270 GUILLOTINE Capacity: 2.5 mm x 1270<br />
mm, Rack & Pinion Back GaugeFront Sheet<br />
Supports, Squaring Arm, Rear Safety<br />
Guards, £6,950.00<br />
COLCHESTER TRIUMPH 2000 Gap Bed<br />
Centre lathe, Swing 390 mm x 1250 mm,<br />
swing in gap 580 mm, C/w 3 & 4 jaw<br />
chucks. £5250<br />
MASSEY CLEAR SPACE HAMMER,<br />
Capacity 10 CWT/ 0.5ton, 110 beats per<br />
Minute, 60hp motor, Drive Loc foot brake.<br />
C/w Anvil. £14,950<br />
VISIT OUR WEBSITE AT: www.philgeesinmachinery.co.uk<br />
TO VIEW PHOTOGRAPHS & FULL STOCK LIST<br />
WANTED MODERN USED MACHINE TOOLS AND FABRICATION EQUIPMENT – PLEASE OFFER US YOUR REDUNDANT MACHINERY.
© The helmet was programmed and produced by DAISHIN<br />
CAM? Decision made!<br />
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DEBURRING • GRAINING • FINISHING • POLISHING<br />
Traditional wide belt machines<br />
from 600 - 1500mm working widths<br />
Bench top belt grinders<br />
Single belt finishing<br />
machines<br />
Plasma cut blank<br />
deburring machines<br />
Dust extractors<br />
Dry and wet<br />
Pneumatic, expanding &<br />
standard contact wheels<br />
For the<br />
Largest range of<br />
ABRASIVE GRINDING,<br />
DEBURRING AND<br />
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IN THE UK<br />
CLICK ON<br />
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or ring<br />
0121 359 4322<br />
Portable and automatic<br />
bevelling machines<br />
Polishing mops<br />
and compo<br />
The only machines to work simultaneously<br />
on top and bottom<br />
Newly designed dedicated machines for deburring,<br />
corner rounding and oxide removal<br />
Straight and bent tube<br />
polishing machines<br />
Graining, finishing and<br />
polishing wheels<br />
Weld Cleaning tools<br />
Narrow belt throughfeed<br />
machines 150-300mm wide<br />
Portable abrasive wheel<br />
power tools<br />
Portable belt files and<br />
tube finishing tools<br />
Belt grinders<br />
Multi-purpose<br />
belt grinders<br />
Narrow and wide abrasive belts for all applications<br />
Surface Technology Products Ltd 244 Heneage Street, Birmingham B7 4LY Email: a.lehnen@surtech.co.uk<br />
2 Email: a<br />
WANTED!<br />
JONES & SHIPMAN 540E, 540X, 1400X,<br />
Techmaster Easy<br />
MYFORD MG12-M, MG12-HM, MG12-HPM<br />
OKAMOTO Surface Grinders<br />
DECKEL S11, SOE, SO Tool & Cutter Grinders<br />
EWAG WS11<br />
TECHNICA Centre Grinder<br />
HENNINGER Centre Grinder<br />
PG OPTIDRESS E Attachment<br />
BOWERS Powered Rotary Magnetic Chuck<br />
JUBILEE MACHINE TOOLS<br />
T:01332 348749 F: 01332 342416<br />
www.jubileemactools.com<br />
BEARINGS WANTED<br />
Cut out the middle men –<br />
Deal Direct<br />
martin@thebearingwarehouse.co.uk<br />
Mob: 07802 928128 Tel: 0800 0180310<br />
Fax: 01302 727791<br />
Est 1988. 24000 sq ft warehouse<br />
Massive stocks, contact us to sell or buy<br />
<strong>Machinery</strong> <strong>World</strong>, <strong>May</strong> <strong>2017</strong> 29
30 <strong>Machinery</strong> <strong>World</strong>, <strong>May</strong> <strong>2017</strong>
Chester Machine Tools<br />
V6 MACHINING CENTRE<br />
Finance<br />
Available<br />
T6 TAP-MILL<br />
CENTRE<br />
Finance<br />
Available<br />
5 AXIS MACHINING<br />
CENTRES<br />
Finance<br />
Available<br />
MINI CENTRE<br />
Optimum CNC Performance<br />
CNC<br />
SLANT<br />
BED<br />
LATHES<br />
Finance<br />
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GET THIS MACHINE FOR AS LITTLE AS<br />
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CNC LATHES<br />
From<br />
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VISIT OUR SHOWROOM AND CHECK OUT OUR MACHINES<br />
www.chestermachinetools.com<br />
Head Office<br />
Chester Machine Tools<br />
Clywd Close<br />
Hawarden Industrial Park<br />
Hawarden<br />
Chester<br />
+44 (0)1244 531631<br />
CH5 3PZ<br />
United Kingdom sales@chestermachinetools.com<br />
Midlands Office & Showroom<br />
Chester Machine Tools<br />
Unit 4 Plant Lane Business Park<br />
Plant Lane<br />
Burntwood<br />
Staffordshire<br />
+44 (0)1543 448940<br />
WS7 3GN<br />
United Kingdom sales@chestermachinetools.com<br />
Find us on:
Chester Machine Tools<br />
MINI CENTRE<br />
Finance<br />
Available<br />
T6 TAP-MILL<br />
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5 AXIS MACHINING<br />
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Finance<br />
Available<br />
V6 MACHINING CENTRE<br />
excellent performance with high speed<br />
CNC<br />
SLANT<br />
BED<br />
LATHES<br />
Finance<br />
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GET THIS MACHINE FOR AS LITTLE AS<br />
£165.87 PER WEEK<br />
CNC LATHES<br />
From<br />
500mm<br />
between<br />
centres<br />
Finance<br />
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VISIT OUR SHOWROOM AND CHECK OUT OUR MACHINES<br />
www.chestermachinetools.com<br />
Head Office<br />
Chester Machine Tools<br />
Clywd Close<br />
Hawarden Industrial Park<br />
Hawarden<br />
Chester<br />
+44 (0)1244 531631<br />
CH5 3PZ<br />
United Kingdom sales@chestermachinetools.com<br />
Midlands Office & Showroom<br />
Chester Machine Tools<br />
Unit 4 Plant Lane Business Park<br />
Plant Lane<br />
Burntwood<br />
Staffordshire<br />
+44 (0)1543 448940<br />
WS7 3GN<br />
United Kingdom sales@chestermachinetools.com<br />
Find us on:
4 - 7 July <strong>2017</strong><br />
Saigon Exhibition & Convention Center (SECC)<br />
Ho Chi Minh City, Vietnam<br />
www.mtavietnam.com<br />
Transforming Vietnam’s<br />
<strong>Manufacturing</strong> Industries<br />
Incorporating:<br />
Organiser:<br />
Asia Associate:<br />
<strong>World</strong>wide Associate:<br />
Tel : +84 8 3930 7618<br />
Fax : +84 8 3930 7616<br />
Email : exhibit@vietallworld.com<br />
Tel : +65 6233 6638<br />
Fax : +65 6233 6633<br />
Email : mta@sesallworld.com<br />
Tel : +44 20 7840 2134<br />
Fax : +44 20 7840 2119<br />
Email : mta@oesallworld.com
IMTS Grinding Technology Ltd, Unit 11, Castleview Business Centre,<br />
Gas House Road, Rochester, Kent. ME1 1PB<br />
www.imtsgrinding.com info@imtsgrinding.com<br />
Tel: (01634) 844477 Fax: (01634) 844599<br />
●<br />
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●<br />
●<br />
●<br />
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Special Purpose Machines – Solutions where mass produced<br />
machines fail<br />
CNC Retrofit – we can retrofit an existing machine to the specification<br />
equivalent of a new machine<br />
Rebuild – Full or partial.<br />
Consultancy – we offer a comprehensive service to source answers to<br />
your production questions<br />
Second-hand machines – see our website for latest additions<br />
Service & Spare Parts – we provide on-site service and have an<br />
extensive stock of spare parts for most types of grinding machine.<br />
Obsolete parts – visit our website to view our vast range of parts for<br />
obsolete grinding machine<br />
Grinding machine Manuals – we can supply Machine & Operating<br />
Manuals for most types of grinding machines.<br />
Ballscrew Repair and Service<br />
Machines for Sale – View website<br />
Studer S35<br />
1m BC. 175 mm CH<br />
Grinding length 500 mm<br />
Grinding wheel 500 x 80 x 203 mm. 8.5 degree swivel on wheelhead. Fully rebuilt by<br />
IMTS. Retrofitted with Fanuc 0i Control with digital motors<br />
Active flagging<br />
Automatic wheel balancing<br />
In-process gauging available upon request.<br />
www.imtsgrinding.com<br />
<strong>Machinery</strong> <strong>World</strong>, <strong>May</strong> <strong>2017</strong> 35
neW produCTs – neW produCTs – neW produCTs<br />
TrIple CuTTInG<br />
TrITan-drIll<br />
When it comes to meeting the demands of rising<br />
raw material prices, resource efficiency and<br />
streamlining inventory, replaceable head drilling<br />
systems are the first choice option for tool<br />
inventory. For these reasons, MAPAL has further<br />
developed its triple cutting edged Tritan-Drill<br />
that defines new standards in drilling. It is the<br />
first standard triple cutting edged replaceable<br />
head drill to reach the market.<br />
The new TTD-Tritan-Drill indexable head<br />
and tool holder are joined by Hirth serrations<br />
that are extremely stable. This makes all the<br />
benefits and the performance characteristics of<br />
solid carbide equivalents possible as the Torque<br />
Transfer System (TTS) guarantees extremely<br />
high stability of the joint.<br />
The three cutting edges ensure a<br />
homogeneous load on the connection, so any<br />
forces occurring during machining are<br />
transmitted uniformly to the steel tool holder. In<br />
addition the connection guarantees optimum<br />
torque transmission whilst ensuring fast<br />
changeovers and remarkable radial run-out<br />
accuracy.<br />
As a result, the TTD-Tritan-Drill can be used<br />
reliably and with stability even in difficult<br />
drilling situations such as inclined bore<br />
entrances or cross bores. The tool is perfectly<br />
centred via its pronounced drill tip and it<br />
reduces costs with the solid carbide material<br />
limited to the replaceable head.<br />
The drill bodies for the TTD replaceable<br />
system are offered with HA, HB and HE shank<br />
designations and through coolant facility with<br />
drilling depths of 1xD, 3xD, 5xD, 8xD and 12xD.<br />
With five different types of replaceable drill<br />
head, even problematic machining operations<br />
can be carried out in practically all materials in<br />
the diameter range from 12mm to 45mm. The<br />
drill bodies and heads are both offered in a<br />
complete range of diameter increments.<br />
To make this exceptional new series<br />
accessible for all material types, MAPAL has<br />
developed the drill heads with a variety of<br />
coatings and compositions. A drilling head for<br />
optimal cast iron machining has been introduced<br />
with MAPAL’s specialised AlTiSiXN coating<br />
and a 140 degree point angle. For general steel<br />
drilling operations, a TiAlN coated 138 degree<br />
head is offered. Additional aluminium, Inox and<br />
Universal grades with specific geometries and<br />
coatings are also available.<br />
phone: +44 (0) 1788 574700<br />
email: sales@uk.mapal.com<br />
Web: www.mapal.com<br />
floyd GeTs a<br />
GrIp on ‘mICro’<br />
parT TurnInG<br />
Precise and stable clamping of small<br />
workpieces in the sub-spindles of sliding head<br />
machines has long been an issue for turned part<br />
manufacturers. Floyd have pioneered many<br />
solutions in this area, but this latest<br />
development in association with MASA tools,<br />
California, is about to revolutionise our<br />
understanding of precision workholding<br />
To truly understand the revolution that is<br />
Microconic, consider that only three things are<br />
in physical contact with the workpiece when it<br />
is being made: The cutting tool, coolant/cutting<br />
fluid, and the workholding. Only the<br />
workholding portion has remained virtually<br />
unchanged since it was originally invented<br />
almost 100 years ago. The limitations of<br />
traditional collet systems are so firmly<br />
ingrained in the experience of most machinists<br />
that they consider them as part of the process<br />
rather than an obstacle. Every force applied by<br />
every cutting tool must be accurately countered<br />
by the workholding. The Microconic system is<br />
inherently so much better than traditional<br />
systems, that it ultimately allows rethinking of<br />
what is possible, often resulting in large gains in<br />
productivity.<br />
This remarkable new Microconic<br />
workholding system consists of a cartridge and<br />
precision collet. The collet fits inside the<br />
cartridge and accurately adjusted before it is<br />
fitted directly into the existing collet sleeve No<br />
machine adaptations are required. The collets<br />
are available with clamping diameters from<br />
0.2mm to 10mm, meaning the most fragile of<br />
parts can be clamped with safely and with<br />
precision. With a concentricity level between 3<br />
to 5 microns, the Masa Microconic System is<br />
ideal for Sliding head lathes like Tornos,<br />
Citizen, Star etc. Currently available for F20 and<br />
F25 style collets with F37 versions in<br />
development. A 5C version is also available.<br />
The new Microconic cartridge system from<br />
Floyd Automatic incorporates a solid extended<br />
nose that is extremely rigid and robust for<br />
impeccable precision, repeatability and<br />
concentricity. Uniquely, the new device has the<br />
facility for micron-adjustment of the collet<br />
closure, ensuring that even the most fragile of<br />
components can be securely clamped. To<br />
confirm precision levels, the hardened and<br />
ground cartridges can be used as gauges to<br />
verify machine spindle accuracy.<br />
Tel: 01462 491919<br />
email: info@floydautomatic.co.uk<br />
Web: www.floydautomatic.co.uk<br />
ITC InTroduCes<br />
<strong>World</strong>’s<br />
smallesT<br />
HydraulIC<br />
CHuCk for Hske25<br />
spIndles<br />
Industrial Tooling Corporation (ITC) state they<br />
have now launched the world’s smallest<br />
hydraulic chuck for HSK-E25 machine spindles<br />
into the UK marketplace. Manufactured by BIG<br />
KAISER, a global leader in premium highprecision<br />
tooling systems and solutions, the new<br />
line of chucks completes the extensive range of<br />
BIG KAISER Super Slim hydraulic chucks.<br />
The Super Slim Hydraulic Chucks (HDC)<br />
line are the perfect tool holders for precision<br />
finishing processes in confined areas with drills,<br />
reamers, ball mills, end mills, diamond reamers<br />
and grinding tools. The wide variety of<br />
clamping diameters and projections are ideally<br />
suited for practically all applications in the<br />
automotive, aerospace, medical, and mould &<br />
die sectors.<br />
BIG KAISER designed the Super Slim HDC<br />
to require only a single wrench for clamping<br />
and unclamping. These chucks can clamp ultra<br />
small tools directly. Without needing a<br />
reduction sleeve, the chucks can clamp down to<br />
a diameter of 3mm. When clamping diameters<br />
of 3mm, the external diameter of the chuck nose<br />
is a mere 14mm. At a length of 90mm the<br />
diameter is just 25mm – this slender design<br />
means that interference contours should no<br />
longer pose a problem.<br />
"Our HSK-E25 tool holder line-up now<br />
includes BIG KAISER’s high precision, low<br />
runout, hydraulic chucks. These ultra-precise<br />
hydraulic chucks with their extremely slim<br />
design are perfectly suited for high precision<br />
finish milling operations on ultra-high speed<br />
spindle machine tools with small work<br />
envelopes," says Peter Elmer, CEO of BIG<br />
KAISER.<br />
The Super Slim HDCs for the HSK-E25<br />
machine spindles are now available for the<br />
HSK-E 32/40/63 and BBT 30/40/50 spindle<br />
model lines. For further details on how ITC can<br />
enhance your small component machining<br />
processes with the HDC line, contact your local<br />
ITC representative now.<br />
Tel: 01827 304500<br />
email: sales@itc-ltd.co.uk<br />
Web: www.itc-ltd.co.uk<br />
26 <strong>Machinery</strong> <strong>World</strong>, <strong>May</strong> <strong>2017</strong>
new ProduCts – new ProduCts – new ProduCts<br />
itC extends its aluminium milling<br />
reaCh with new series<br />
To ensure the ever evolving<br />
demands of its customer base are<br />
met, Industrial Tooling<br />
Corporation (ITC) has now<br />
developed yet another innovative<br />
new end mill series. The latest end<br />
mill series to arrive from the<br />
visionary R&D team at ITC is the<br />
new 3301 Cyber Series for the<br />
machining of deep cavities in<br />
aluminium components.<br />
The new 3301 Series 3-flute<br />
aluminium roughing tool is a<br />
particularly long, yet extremely<br />
stable end mill that has the<br />
capacity to effectively machine<br />
inside cavities where competitor<br />
tools cannot reach. Designed for<br />
heavy-duty aluminium removal<br />
applications, the new 3301 Series<br />
has knuckled outer edge geometry<br />
for robust roughing with rapid<br />
swarf evacuation.<br />
The centre-cutting solid<br />
carbide series is available in 6, 8,<br />
10, 12, 16 and 20mm diameters<br />
with the shank diameter identical<br />
to the cutting diameter. This<br />
maximises the stability and<br />
rigidity of the tool as it reaches<br />
into difficult to access faces and<br />
corners. Furthermore, when the<br />
optimised shank dimensions are<br />
combined with the edge and flute<br />
geometry, the new 3301 Series<br />
offers scintillating performance<br />
levels.<br />
The development team at Sumitomo Electric<br />
Hardmetal has released AC6000M, a new<br />
series of turning insert grades and three<br />
chipbreaker styles to cover roughing, semifinishing<br />
and the finish machining of ferritic<br />
high chrome, Martensitic, austenitic, twophase<br />
austenitic/ferritic materials as well as<br />
precipitation hardening stainless steels.<br />
The range comprising AC6020M,<br />
AC6030M and AC6040M inserts are suitable<br />
for continuous, light interrupted and heavy<br />
interrupted cutting conditions at speeds up<br />
to 250m/min demonstrating longer in-cut<br />
tool life, high resistance to wear and<br />
chipping. Thus they are able to create a<br />
stable machined surface compared to more<br />
conventional insert grades used on stainless<br />
steel materials.<br />
Meanwhile, the three types of chipbreaker<br />
NEF, NEG and NEM help to manage the<br />
chipping process across the insert grades,<br />
Ensuring the 3301 Series can<br />
reach such inaccessible areas, ITC<br />
has 'necked' the tool to offer<br />
maximum clearance and guarantee<br />
that shank interference with the<br />
workpiece is a thing of the past. This<br />
allows the respective diameters to<br />
offer a cutting edge of reach up to 18,<br />
24, 30, 36, 48 and 60mm. Despite this<br />
impressive reach range, the surface<br />
finish, tool life and overall stability<br />
are maintained by a geometry<br />
design that retains an 8 to 24mm<br />
cutting length depending upon the<br />
tool diameter selected. As well as its<br />
impressive reach characteristics, the<br />
3301 Series has been manufactured<br />
with an overall tool length from<br />
90mm for the 6mm diameter tool up<br />
to 150mm for the 20mm diameter<br />
cutter. The extended neck length<br />
and overall length of the 3301 Series<br />
offers some major benefits to<br />
aerospace manufacturers<br />
continually machining pockets and<br />
cavities.<br />
The respective tool diameters<br />
have a neck diameter of 5.6mm,<br />
7.5m 9, 11, 14.8 and 18.7mm with the<br />
18 to 60mm reach. However, as a UK<br />
manufacturer ITC can extend the<br />
neck length or alter the neck<br />
diameter to accommodate the<br />
specific demands of the customer.<br />
tel: 01827 304500<br />
email: sales@itc-ltd.co.uk<br />
web: www.itc-ltd.co.uk<br />
a new family of turning inserts<br />
enhance performance and reduce wear on<br />
the insert when cutting difficult materials.<br />
tel: 01844 342081<br />
web: www.sumitomotool.com<br />
new range of<br />
artiCulated<br />
extraCtion<br />
arms<br />
Articulated extraction arms are the best and<br />
most cost-efficient solution for applications<br />
where extraction of small volumes of gases,<br />
dust and fume is required within a limited<br />
area. Nederman has now launched its new<br />
range of FX2 extraction arms that are small,<br />
maneuverable and easy to use, and are<br />
therefore ideal for such applications.<br />
The new Nederman FX2 range is<br />
designed to capture pollutants as close to<br />
their source as possible. A high capture rate<br />
is achieved with minimum energy use, and<br />
any hazardous airborne substances are<br />
removed before they reach an operator’s<br />
breathing zone or contaminate premises and<br />
goods. From an end user perspective, the<br />
new Nederman FX2 is packed with benefits<br />
that include low noise levels and improved<br />
energy efficiency, stable positioning with<br />
easy maneuverability, an aesthetically<br />
pleasing user friendly design and complete<br />
freedom when planning installations. All<br />
these features combine to make the new<br />
Nederman FX2 range the most desirable<br />
solution for efficient 'at-source' extraction of<br />
small air flows.<br />
The low noise level and improved energy<br />
efficiency of the FX2 arms was achieved<br />
using computerised simulations during the<br />
design phase. The result is a highly improved<br />
air flow with lower pressure loss, meaning<br />
smaller fans can be used which consume less<br />
energy. Complementary products such as<br />
Nederman fans, ducting and control units<br />
can increase the energy efficiency even<br />
further. This reduces the noise level to an<br />
impressive level that is 5 dB less than<br />
alternate extraction arms on the market.<br />
As with many products from the<br />
extensive Nederman portfolio, the new<br />
Nederman’s FX2 arms are available with a<br />
choice of options.<br />
tel: 08452 743434<br />
email: info@nederman.co.uk<br />
web: www.nederman.co.uk<br />
<strong>Machinery</strong> <strong>World</strong>, <strong>May</strong> <strong>2017</strong> 37
S E R V I C E S D I R E C T O R Y<br />
ASSOCIATIONS<br />
THE MANUFACTURING TECHOLOGIES ASSOCIATION<br />
62 Bayswater Road, London WS 3PS<br />
Tel: 0207 7298 6400 Web: www.mta-org.uk<br />
AUCTIONEERS<br />
APEX AUCTIONS LIMITED - ONLINE MACHINE TOOL AUCTIONS.<br />
PO Box 329, Brighton BN1 1TQ, United Kingdom.<br />
Tel: UK Office: +44 (0) 1273 224466 US Office: +1 630 718 9804<br />
Email: info@apexauctions.com Web: www.apexauctions.com<br />
AMS (UK) LTD<br />
Unit 5, Church Farm Business Centre, Church Road, Leckhampton, Cheltenham,<br />
Glos GL53 0QJ<br />
Tel: +44(0) 1242 241111 Fax: +44(0)1242 527777<br />
Email: info@amsauctions.co.uk Web: www.amsauctions.co.uk<br />
CJM ASSET MANAGEMENT & Auctioneers<br />
Valuations, Factory and Site Clearance, 25,000ft 2 Modern Auction Centre, Asset<br />
Sale by Online Auction, Negotiation and Tender, Specialists in Metal Processing<br />
and Corporate Recovery<br />
Contact: Charles Moses,CJM Auction Centre, Dunlop Way, Scunthorpe,<br />
North Lincolnshire DN16 3RN<br />
Tel: +44 (0) 1724 334411 Email: charles.moses@cjmasset.com<br />
Web: www.cjmasset.com<br />
PEAKER PATTINSON AUCTIONEERS Ltd.<br />
The Grange Offices, Aunby, Stamford, Lincs PE9 4EE, England<br />
Tel: 01778 590111 Fax: 01778 590730<br />
Email: info@ppauctions.com Web: www.ppauctions.com<br />
London Office: Tel: 0208 944 1898 Fax: 0208 879 7269<br />
Email: london@ppauctions.com<br />
AUCTIONS & VALUATIONS<br />
LAMBERT SMITH HAMPTON<br />
Email: plantsales@lsh.co.uk Web: www.lsh.co.uk<br />
Bristol Office:<br />
Tower Wharf, Cheese Lane, Bristol BS2 0JJ. Tel: 0117 926 666<br />
Birmingham Office:<br />
Interchange Place, Edmund Street, Birmingham B3 2TA. Tel: 0121 236 2066<br />
Exeter Office:<br />
Lynx House, Pynes Hill, Exeter EX2 5A2. Tel: 01392 880180<br />
Leeds Office:<br />
9 Bond Court, Leeds LS1 2JZ. Tel: 0113 245 9393<br />
Southampton Office:<br />
5 Town Quay, Southampton, Hampshire SO14 2AQ. Tel: 023 8033 0041<br />
London Office:<br />
UK House, 180 Oxford Street, London W1D 1NN. Tel: 0207 198 2000<br />
Manchester Office:<br />
6th Floor, 3 Hardman Street, Manchester M3 3HF. Tel: 0161 228 6411<br />
Nottingham Office:<br />
First Floor, City Gate East, Tollhouse Hill, Nottingham NG1 5FS. Tel: 0115 950 1414<br />
Newcastle Office:<br />
41-51 Grey Street, Newcastle Upon Tyne NE1 6EE. Tel: 0191 232 6291<br />
Solent Office:<br />
3 Lake Court. Hursley, Winchester SO21 2LD. Tel: 0238 046 1630<br />
CJM ASSET MANAGEMENT<br />
Valuations for Secured Lending, Corporate Recovery, Insurance & Insolvency.<br />
Sales by Auction, Tender & Private Treaty.<br />
Contact: Paul Cooper, Duchess House, Queensway Court, Scunthorpe,<br />
North Lincolnshire DN16 1AD<br />
Tel: 01724 334411 Fax: 01724 334422<br />
Email: sales@cjmasset.com Web: www.cjmasset.com<br />
Liquidity Services UK LONDON – United Kingdom Head Office.<br />
1st Floor, 1 Alie Street, London, E1 8DE, United Kingdom.<br />
Tel: +44 20 7098 3700 Fax: +44 20 7098 3795<br />
Email: CustomerService@liquidityservices.com<br />
BIRMINGHAM – 7th Floor, Livery Place, 35 Livery Street, Birmingham B3 2PB, United<br />
Kingdom. Tel: +44 121 236 2880 Fax: +44 121 236 2890<br />
Email: CustomerService@liquidityservices.com<br />
BRISTOL – 1 Friary, Temple Quay, Bristol BS1 6EA, United Kingdom.<br />
Tel: +44 117 922 0790 Fax: +44 117 344 5150<br />
Email: CustomerService@liquidityservices.com<br />
LEEDS – 31/32 Park Row, Leeds LS1 5JD. United Kingdom<br />
Tel: +44 113 246 5570 Fax: +44 113 246 5590<br />
Email: CustomerService@go-dove.com<br />
Email: sales@liquidityservices.com Web: www.go-dove.com<br />
BARRELING/SUPER FINISHING<br />
SHARMIC ENGINEERING LIMITED<br />
Vibratory/shotblast finishing. New & Used vibratory machines, repairs &<br />
consumables<br />
Baldwin Road, Stourport-on-Severn, Worcs.<br />
Tel: 01299 878123 Fax: 01299 879409<br />
Email: info@sharmic.co.uk Website: www.sharmic.co.uk<br />
BORING HEADS / TAPPING HEADS<br />
KAL ENGINEERING<br />
Small Tool Repairs. Boring Heads, Tapping Heads Driven Tooling, DTI repairs and<br />
sales, new or reconditioned to precision engineering tooling.<br />
6 Oak Avenue, North Elmham, Dereham, Norfolk NR20 5JL<br />
Tel/Fax: 01362 668394<br />
Email: kalengrepairs@talktalk.net Web: www.kalengineering.co.uk<br />
BROACHING AND KEY WAY CUTTING<br />
ALCESTER BROACH & TOOL CO. LTD.<br />
Comprehensive sub-contracting broaching facilities, including own tooling. Broach<br />
manufacturing and re-grind & repair services. The total broaching service.<br />
Pipers Road, Park Farm South, Redditch, Worcs B98 OHU<br />
Tel: 01527 523107 Fax: 01527 526137<br />
Email: sales@alcesterbroach.com www.alcesterbroach.com<br />
CNC CRT MONITOR SCREEN REPAIRS AND<br />
REPLACEMENTS<br />
PENNINE AUTOMATION SPARES<br />
NEW replacement CRT and TFT Moniitors for Fanuc, Siemens, Mazak, Mitsubishi,<br />
Okuma, Heidenhain and KME Large stock 12 to 24 month warranty.<br />
Tel: +44 (0)1422 370109 Fax: +44 (0)1422 371338 Web: www.pennineuk.com<br />
RE-VISION are the CNC Monitor Specialists.<br />
Fanuc, Mazak, Heidenhain, Siemens, Bosch, Allen Bradley, Num, Cincinnati, etc.<br />
Colour & monochrome monitor rapid reconditioning and replacement service for all<br />
CNC controls.<br />
Re-Vision, Access House, Read Street, Coventry CV1 5PT<br />
Call John Holland on 07973 443735 Fax: 024 7669 3046<br />
Email: re.vision@btinternet.com Web: www.cncmonitor.com<br />
CNC GRINDING<br />
AARON MANUFACTURING LTD<br />
ISO 9001 : 2008 registered. 4 machines, cylindrical and fully universal internal /<br />
external, Int Process gauging, modern manufacturing facility.<br />
Unit K, L & M, 25-27 Willis Way, Poole, Dorset BH15 3TD<br />
Tel: 01202 670071 Fax: 01202 682952<br />
Email: aaron@aaroncnc.co.uk Web: aaronmanufacturing.co.uk<br />
CENTRAL GRINDING SERVICES LTD<br />
Precision Internal & External C.N.C. Grinding, 50 offs up to large qtys, all materials<br />
including Exotics, Carbide & Coatings. ISO 9001-2000.<br />
3A Pomery Drive, Oadby Industrial Estate, Oadby, Leicester LE2 5NE.<br />
Tel: 0116 271 8188 Fax: 0116 271 8199<br />
Email: info@centralgrinding.co.uk Web: www.centralgrindingservices.co.uk<br />
CNC MACHINE TOOLS SPARES AND<br />
SERVICE, REPAIRS<br />
CNC MACHINE TOOLS LTD<br />
The leading provider of service, breakdown support and PUWER assessments to<br />
all types of machinery throughout the UK.<br />
Unit 8s, Chalk Lane, Snetterton, Norfolk NR16 2JZ<br />
Tel: 01953 888058<br />
Email: sales@cncmachinetools.co.uk Web: www.cncmachinetools.co.uk<br />
CNC SYSTEMS LTD<br />
Fanuc & Yaskawa repairs and supply of spares, also memory upgrades.<br />
40 Redwoods, Addlestone, Surrey KT15 1JN Tel: 07740 187341 Fax: 01932 828011<br />
Email: office@cncsystemsltd.co.uk Web: www.cncsystemsltd.co.uk<br />
PENNINE AUTOMATION SPARES<br />
The largest stock in the UK of CNC spares, drives, motors, controls, boards,<br />
encoders all makes Fanuc, Siemens, Allan, Bradley, Contraves, Gettys and more.<br />
Check out our web site www.pennineuk.com for part of our stock.<br />
Tel: +44(0) 1422 370109 Fax: +44(0) 1422 371338<br />
Email: spares@pennineuk.com<br />
CNC PROGRAMMING & TRAINING<br />
GARDNER CNC<br />
For Training: Programming: CAD/CAM Systems: Technical Assistance and more.<br />
Help is just a phone call away.<br />
1 Green Hill Farm, Bishop Itchington, Warwickshire CV4 72SS<br />
Tel: 01926 614882 Fax: 01926 614884 Email: info@gardner-cnc.co.uk<br />
CNC RETROFITTING<br />
INDUSTRIAL MACHINE TOOL SERVICES LTD<br />
Grinding machine specialists. Increase productivity, higher specification machine<br />
Unit 11, Castleview Business Centre,Gas House Road, Rochester,<br />
Kent ME1 1PB<br />
Charles Thurston, Tel: 01634 844477 Fax: 01634 844599<br />
Email: info@imtsgrinding.com Web: www.imtsgrinding.com<br />
CNC RETROFITTING CONTINUED<br />
MACHINERY PLANT SERVICES LTD<br />
Specialists in Retrofitting all types of Press Brakes and Guillotines - App. UK Agent<br />
for CYBELEC Controls<br />
38a Doddington Road, Earls Barton, Northampton NN6 0NF<br />
Tel: 01604 811634 Fax: 01604 811123<br />
Web: www.cybelec.co.uk Email: info@machinery-plant-servs.com<br />
S E R V I C E P R O V I D E R S - I n c r e a s e y o u r c u s t o m e r b a s e f o r l e s s t h a n £ 2 a w e e k<br />
38 <strong>Machinery</strong> <strong>World</strong>, <strong>May</strong> <strong>2017</strong>
S E R V I C E S D I R E C T O R Y<br />
CNC VERTICAL BORING<br />
N.A.B. PRECISION TOOLING LTD<br />
Up to 2 metres Diameter CNC Turning.<br />
Knowl Piece, Wilbury Way, Hitchin, Herts SG4 0TY<br />
Tel: 01462 456565 Fax: 01462 420039<br />
Email: nab_sales@btconnect.com Web: www.nabprecisiontooling.com<br />
COIL PROCESSING EQUIPMENT<br />
BULLDOG INDUSTRIAL HOLDINGS<br />
Rollforming machinery, Decoilers, Straighteners, Pressfeeds, CNC folding,<br />
Shearing, Fully automated production lines, Cut to length, Slitting and all coil<br />
process machinery.<br />
Carrrington Road, Stockport SK1 2JT.<br />
Tel: 0161 477 0775 Email: sales@bulldog-uk.com Web: www.bulldog-uk.com<br />
COMPUTERISED PRODUCTION<br />
MANAGEMENT<br />
PSL DATATRACK<br />
<strong>Manufacturing</strong> administration software for sub-contractors and precision<br />
engineers. Quotations, Sales & Works Orders, Process Layouts, Stock Control,<br />
Purchasing, Scheduling, Shop Floor Data Collection, Quality & Tooling, Traceability,<br />
Financial, CRM.<br />
Lily Hill House, Lily Hill Road, Bracknell, Berkshire RG12 2SJ<br />
Tel: 0845 634 5931<br />
Email: machworld@psldatatrack.com Web: www.psldatatrack.com<br />
CRANKSHAFTS<br />
POWER PRESS REPAIRS LTD<br />
Crankshafts for presses, press brakes, guillotines, cold headers and other<br />
machines. New or refurbishment. Large Turning capacity up to 3.6 metres long. All<br />
machining enquiries are welcome 1off or small batch.<br />
69 Kings Rd, Tyseley, Birmingham, B11 2AX<br />
Tel: 0121 772 1698 Fax: 012 1772 5323<br />
Email: sales@powerpressrepairs.co.uk Web: www.powerpressrepairs.co.uk<br />
DEEP HOLE BORING<br />
HONE - ALL PRECISION LTD<br />
CAPACITY AVAILABLE! 9100:2009 & 9001:2008 & Rolls Royce approved supplier of<br />
Deep Hole Boring, Deep Hole Drilling, CNC Honing 2.5mm – 240mm internal<br />
diameter x 3.3 metres long & CNC Turning up to 4 metres long. Prototype or<br />
production batch, aluminium to aermet, call today for the highest levels of quality<br />
and service.<br />
Cherrycourt Way, Leighton Buzzard, Beds. LU7 4UH.<br />
Tel: 0845 555 5111 Fax: 0845 555 5222 Email: sales@hone-all.co.uk Web: www.honeall.co.uk<br />
SUBCON DRILLING LTD<br />
ISO 9001 : 2000 Quality Assured Company. The UK Leader in Ejector Drilling, Gun<br />
Drilling & Honing, fast response and turnaround.<br />
Subcon Drilling, Unit 6, The Heron Business Park, Eastman Way,<br />
Hemel Hempstead HP2 7FW. Tel: 01442 205960 Fax: 01442 205961<br />
Email: dean@subcondrilling.co.uk Web: www.subcondrilling.co.uk<br />
DEEP HOLE DRILLING<br />
HONE - ALL PRECISION LTD<br />
CAPACITY AVAILABLE! 9100:2009 & 9001:2008 & Rolls Royce approved supplier of<br />
Deep Hole Boring, Deep Hole Drilling, CNC Honing 2.5mm – 240mm internal<br />
diameter x 3.3 metres long & CNC Turning up to 4 metres long. Prototype or<br />
production batch, aluminium to aermet, call today for the highest levels of quality<br />
and service.<br />
Cherrycourt Way, Leighton Buzzard, Beds. LU7 4UH.<br />
Tel: 0845 555 5111 Fax: 0845 555 5222<br />
Email: sales@hone-all.co.uk Web: www.hone-all.co.uk<br />
MNB PRECISION<br />
MNB offer precison services including CNC Milling and Turning, Jig Boring, Spark-<br />
Erosion, Wire-Erosion, Grinding and Shot Peening up 8M long.<br />
Units 3-5 Binns Close, Torrington Avenue, Coventry, CV4 9TB<br />
Tel: +44 (0) 2476 695 959 Fax: 08721116698<br />
Email: info@mnbprecision.com Web: www.mnbprecision.com<br />
DIGITAL READOUTS<br />
WARREN MEASUREMENT SYSTEMS<br />
Independent DRO company offering sales & service on all makes of DRO.<br />
9 Woodford Road, Burton, Latimer, Northants, NN15 5UX<br />
Tel: 01536 722712 Fax: 01536 609025<br />
Email heather@warrenmeasurement.co.uk<br />
FINANCE FOR MACHINERY<br />
CITY AND EUROPEAN ASSET FINANCE LIMITED<br />
Independent finance broker funding machinery of all types, new or used on Hire<br />
Purchase or Lease.<br />
Bay Tree House, Ricksons Lane, West Horsley, Surrey, KT24 6HU<br />
Tel: 01483 280111 Fax: 01483 280117<br />
Email: dmcphillips@leasingfinance.com Web: www.cityandeuropean.co.uk<br />
Contact Name: Duncan McPhillips.<br />
FULLY AUTOMATED PRODUCTION<br />
BULLDOG INDUSTRIAL HOLDINGS<br />
Rollforming machinery, Decoilers, Straighteners, Pressfeeds, CNC folding,<br />
Shearing, Fully automated production lines, Cut to length, Slitting and all coil<br />
process machinery.<br />
Carrrington Road, Stockport SK1 2JT.<br />
Tel: 0161 477 0775 Email: sales@bulldog-uk.com Web: www.bulldog-uk.com<br />
GEAR CUTTING<br />
B & H GEARS<br />
Spur, helical, bevel. racks and pinions, sprockets, timing pulleys, worms and<br />
wormwheels, gear crowning/barrelling/tapering, splining, serration, broaching,<br />
internal and external gears.<br />
Star Ironworks, Greenacres Road, Oldham, Lancs. OL4 2BT<br />
Tel: 0161 627 4610 Fax: 0161 628 3141<br />
Email: sales@bandhgears.co.uk Web: www.bandhgears.co.uk<br />
GRINDING<br />
CENTRAL GRINDING SERVICES LTD.<br />
Precision grinding, 1 offs - batchwork, all materials, universal, surface, centreless<br />
and thread grinding universal up to 2 metres long<br />
3 Pomeroy Drive, Oadby Industrial Estate, Oadby, Leiceester, LE2 5NE<br />
Tel: 0116 2718188 Fax: 0116 2718199 Email:info@centralgrinding.co.uk<br />
Website: www.centralgrindingservices.co.uk<br />
GRINDING CONSULTANTS<br />
IMTS GRINDING TECHNOLOGY LTD<br />
(IMTS Consultancy can offer assistance in, grinding techniques, machine design,<br />
software design, dressing requirements, product devlopment, the grinding of<br />
bearings, turbine blades, fuel injection systems, hydraulic spooles, knives,<br />
punches, cams, tungsten and PCD. Hands on site visits).<br />
Castleview Business Centre, Gas House Road, Rochester, Kent ME1 5QH<br />
Tel: 01634 844477 Fax: 01634 844599<br />
Email: info@imtsgrinding.com Website: www.imtsgrinding.com<br />
GUARDING<br />
CRESCENT MACHINERY LTD<br />
PUWER Inspections, all types of machinery guarding. Mechanical barriers or infra-red<br />
guarding, full perimeter interlock guarding.<br />
Unit 6 Brearley Mills, Brearley Lane, Luddenfoot, HX2 6HU<br />
Email: info@crescentmachinery.co.uk Tel: 01422884888<br />
GUILLOTINE BLADES<br />
CRESCENT MACHINERY LTD<br />
Regrinding + Turning Service, same day regrinding if pre-booked. New blades any<br />
size or make of machine. To cut all materials. Onsite service all makes of<br />
Guillotines.<br />
Unit 6 Brearley Mills, Brearley Lane, Luddenfoot, HX2 6HU<br />
Email: info@crescentmachinery.co.uk Tel: 01422884888<br />
GUN DRILLING<br />
HONE - ALL PRECISION LTD<br />
CAPACITY AVAILABLE! 9100:2009 & 9001:2008 & Rolls Royce approved supplier of<br />
Deep Hole Boring, Deep Hole Drilling, CNC Honing 2.5mm – 240mm internal<br />
diameter x 3.3 metres long & CNC Turning up to 4 metres long. Prototype or<br />
production batch, aluminium to aermet, call today for the highest levels of quality<br />
and service.<br />
Cherrycourt Way, Leighton Buzzard, Beds. LU7 4UH.<br />
Tel: 0845 555 5111 Fax: 0845 555 5222<br />
Email: sales@hone-all.co.uk Web: www.hone-all.co.uk<br />
SUBCON DRILLING LTD<br />
ISO 9001 : 2000 Quality Assured Company. The UK Leader in Ejector Drilling,<br />
Gundrilling & Honing, fast response and turnaround.<br />
Subcon Drilling, Unit 6, The Heron Business Park, Eastmman Way, Hemel Hempstead.<br />
Tel: 01442 205960 Fax: 01442 205960<br />
Email: subcondrilling@aol.com Web: www.subcondrilling.co.uk<br />
HONING<br />
APPERLEY HONING LTD<br />
Honing capacity available from 3.00mm to 750.00mm diameter and lengths up to<br />
15metres. ISO 9002<br />
Contact: Charles Sanders,<br />
Malmesbury Road, Kingsditch Trading Estate, Cheltenham GL51 9PL<br />
Tel: 01242 525868 Fax: 01242 224738<br />
Email: admin@apperleyhoning.co.uk Web: www.apperleyhoning.co.uk<br />
HONING CONTINUED<br />
HONE - ALL PRECISION LTD<br />
CAPACITY AVAILABLE! 9100:2009 & 9001:2008 & Rolls Royce approved supplier of<br />
Deep Hole Boring, Deep Hole Drilling, CNC Honing 2.5mm – 240mm internal<br />
diameter x 3.3 metres long & CNC Turning up to 4 metres long. Prototype or<br />
production batch, aluminium to aermet, call today for the highest levels of quality<br />
and service.<br />
Cherrycourt Way, Leighton Buzzard, Beds. LU7 4UH.<br />
Tel: 0845 555 5111 Fax: 0845 555 5222<br />
Email: sales@hone-all.co.uk Web: www.hone-all.co.uk<br />
S E R V I C E P R O V I D E R S - I n c r e a s e y o u r c u s t o m e r b a s e f o r l e s s t h a n £ 2 a w e e k<br />
<strong>Machinery</strong> <strong>World</strong>, <strong>May</strong> <strong>2017</strong> 39
NEW CENTURY MACHINERY<br />
Unit 2 Riverside Industrial Estate, Margaret Street, Ashton-under-Lyme, Lancashire OL7 0QQ<br />
Pictures of these machines and many more can be seen on our website<br />
Gate VNC 460 CNC lathe, Fagor<br />
8040 CNC, swarf conveyor, tool<br />
holders, QCTP, 65mm bore, speeds<br />
to 4500rpm, 450 x 1000mm capacity.<br />
£7,950<br />
Mikron UMC 900 Universal 5 axis<br />
milling machine, Heidenhain 426, hori<br />
/ vertical spindles, 5 axis, 630mm dia<br />
table, ISO 40, speeds to 6300rpm,<br />
X=630 Y=900 Z=500mm, 8000 hours.<br />
£39,950<br />
Yang MV5A vertical machining<br />
centre, Fanuc O-M, handwheel,<br />
BT50, 40 ATC, speeds to 3500rpm,<br />
1800 x 820mm table, X=1350 Y=750<br />
Z= 750mm capacity. £12,950<br />
Mori Seiki Hitech CS250Y CNC lathe,<br />
New 2003, 5 axis, live tooling, C axis,<br />
Y axis, Ewab loading and unloading,<br />
swarf con, tooling, 250 x 150mm<br />
capacity. £24,5005<br />
Boko F30 CNC Universal milling<br />
machine, Heidenhain 4 axis CNC, 50<br />
INT, spindle speeds to 1800rpm, 1500<br />
x 1100mm table, X=1600 Y=1000<br />
Z=1000mm capacity. £12,500<br />
Kearns Richards SJ100 Horizontal<br />
borer, 3 axis DRO, out riggers, universal<br />
milling head, facing head, 1200 x<br />
1200mm table, X=1200 Y=1500 Z=<br />
1200mm capacity. £27,500<br />
Amada Europe 245 CNC punch<br />
press, Fanuc 18i, tooling, light<br />
guards, 27 stations with 3 auto<br />
indexing, 20 tons punch power, 1270<br />
x 1000mm without reposition. £POA<br />
Morgan PIP 2000/12 Initial pinch<br />
bending rolls, Initial pinch. Kick stop,<br />
drop end, 3 roll, 260mm roll dia, pre<br />
bending 12mm, 2000 x 12mm<br />
capacity. £5,750<br />
Huron SXB 833 CNC universal bed<br />
mill, Heidenhain TNC 410, Lemoine<br />
sofware, ISO 50, speeds to 2100rpm,<br />
3000 x 700mm table, X=3000<br />
Y=1000 Z=1000mm. £POA<br />
Dean Smith and Grace Type 30 Gap<br />
bed centre lathe, Rebuilt 2013, slides<br />
reground, headstock rebuilt full list<br />
available, speeds to 600rpm, 813mm<br />
swing x 3657mm b/c. £POA<br />
Hurco VSX 24 vertical machining<br />
centre, New 2002, Ultimax SSM CNC,<br />
speeds to 8000rpm, DIN 40 taper,<br />
762 x 510mm table size, X= 610<br />
Y=510 Z=610mm capacity. £12,500<br />
Jordi GH 3100/6 hydraulic guillotine,<br />
new 2001, Programmable powered<br />
backgauge, hold downs, sq arm,<br />
supports, foot control, 3100 x 6mm<br />
capacity. £7,950<br />
Edwards Pearson SE 60-25 CNC<br />
press brake, Euro III CNC, tooling,<br />
light guards, foot control, 200mm<br />
stroke, 60 tons x 2550mm capacity.<br />
£8,950<br />
Daewoo Puma 12L CNC lathe, Fanuc<br />
10TF, 305mm power chuck, swarf<br />
conveyor, tooling, 75mm bore,<br />
speeds to 2500rpm, 304 x 1020mm<br />
capacity. £8,950<br />
Mazak SQT200M CNC lathe, New<br />
2001, Mazatrol PC Fusion CNC, C<br />
axis, live tools, bar feed, swarf con,<br />
speeds to 5000rpm, 300mm max dia,<br />
535mm max length. £POA<br />
Hitachi Seiki HS630 Horizontal<br />
machining centre, New 1999, 630 x<br />
630mm twin pallet, speeds to 10000rpm,<br />
BT50 , Renishaw probe, through coolant,<br />
X=810 Y=800 Z=800, full B axis. £POA<br />
Tel: +44 (0) 161 330 4242 Fax: +44 (0) 161 343 1347<br />
Email: hq@newcentury .co.uk Website: www.newcentury.co.uk<br />
TOP QUALITY MACHINERY<br />
www.newcentury.co.uk<br />
40 <strong>Machinery</strong> <strong>World</strong>, <strong>May</strong> <strong>2017</strong>
a<br />
apex auctions<br />
Schivo N.I. Ltd (In Administration)<br />
Online Auction<br />
www.apexauctions.co.uk<br />
CNC Horizontal And Vertical Machining Centres, Lathes, Grinding Machines<br />
General Engineering Equipment and more to be added!<br />
Site Address: 11 Carrakeel Dr, <strong>May</strong>down, Londonderry, Northern Ireland, BT47 6UQ, United Kingdom<br />
Sale Ends: Thursday 8th June <strong>2017</strong> from 3:00PM (BST) | Viewing: Wednesday 7th June <strong>2017</strong> from 9:00AM - 4:00PM | Please Contact Apex<br />
Doosan Infracore (2013) HP5100 - 4 Axis Twin Pallet CNC<br />
Horizontal Machining Centre<br />
Chiron MILL 2000 High Speed Plus - 5 Axis Vertical Machining<br />
Centre<br />
Doosan Infracore (2013) VC 630/5AX - 5 Axis Vertical<br />
Machining Centre<br />
• 2 x Doosan Infracore (2013) HP5100 - 4 Axis Twin Pallet CNC Horizontal Machining Centre. With Fanuc 31i-Model A<br />
Control<br />
• Chiron (2007) MILL 2000 High Speed Plus - 5 Axis CNC Moving Column Vertical Machining Centre<br />
• Doosan Infracore (2013) VC 630/5AX - 5 Axis Vertical Machining Centre. With Heidenhain iTNC530 Control<br />
• Delapena Powerhone (2009) Vertical Honing Machine<br />
• Doosan Infracore (2013) Puma TT1800SY Twin Opposed Spindles High-Productivity Turning Center<br />
• Doosan Infracore (2008) Puma 2500SY Twin Opposed Spindles High-Productivity Turning Center<br />
• Doosan Infracore (2008) Puma MX2500LST Multi-task Milling/Turning Center. With Fanuc 18i-TB Control<br />
• Doosan Infracore (2013) HP5100 II - 4 Axis Twin Pallet CNC Horizontal Machining Centre<br />
• 2 x Doosan Infracore (2008) HP5100 - 4 Axis Twin Pallet CNC Horizontal Machining Centre<br />
• Brown & Sharpe DEA Mistral 15-10-09 Coordinate Measuring Machine. With Renishaw PH10M Probe & Controller<br />
• Many more lots to be added!<br />
Delapena Powerhone (2009)<br />
Vertical Honing Machine<br />
Doosan Infracore (2013) Puma TT1800SY High-Productivity<br />
Turning Center<br />
Brown & Sharpe DEA<br />
Coordinate Measuring Machine<br />
Doosan Infracore (2013) HP5100 II - 4 Axis Twin Pallet<br />
CNC Horizontal Machining Centre<br />
www.apexauctions.co.uk<br />
Apex Auctions Ltd, 69 Middle Street, Brighton, BN1 1AL Tel: +44 (0) 1273 224466 Email: info@apexauctions.com
ADVANCED<br />
ENGINEERING<strong>2017</strong><br />
1 & 2 November <strong>2017</strong>, NEC, Birmingham<br />
The UK’s largest meeting place for advanced<br />
engineering professionals<br />
Advanced Engineering is the industry event where high-technology<br />
manufacturing sectors converge under one roof to meet and do business.<br />
Join us where the familiar and the unfamiliar collide to provide<br />
new opportunities across the engineering supply chain.<br />
AERO<br />
ENGINEERING<br />
AUTOMOTIVE<br />
ENGINEERING<br />
COMPOSITES<br />
ENGINEERING<br />
PERFORMANCE<br />
METALS<br />
ENGINEERING<br />
CONNECTED<br />
MANUFACTURING<br />
NEW for <strong>2017</strong><br />
Contact us about exhibiting today m m<br />
+44(0)20 3196 4300 or visit www.advancedengineeringuk.com<br />
Accurate Cutting Services . . . . . . . . . . . . . . . . . . . . 3<br />
Advanced Engineering Show . . . . . . . . . . . . . . . . 44<br />
Amada . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28<br />
Apex Auctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41<br />
Bearings Warehouse . . . . . . . . . . . . . . . . . . . . . . . . 29<br />
Blue Diamond Machine Tools . . . . . . . . . . . . . . . .20<br />
Chester Machine Tools . . . . . . . . . . . . . . . . . 31 & 33<br />
Citizen <strong>Machinery</strong> . . . . . . . . . . . Inside Front Cover<br />
EDM Sales . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17<br />
EDM Sales . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17<br />
Egin GbmH . . . . . . . . . . . . . . . . . . . . . . . Back Cover<br />
Eurospark . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17<br />
Excel Machine Tool . . . . . . . . . . . . . . . . . . . . . . 6 & 7<br />
Floyd Automatic . . . . . . . . . . . . . . . . . . . . . . . . . . . 24<br />
Guhring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27<br />
Igus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13<br />
IMTS Grinding . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35<br />
ITC re Widia . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21<br />
ITC Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26<br />
ITC Tooling re. Big Kaiser . . . . . . . . . . . . . . . . . . . 24<br />
Jubilee MT . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 & 33<br />
ManTech . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19<br />
MTA Hanoi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32<br />
NAB Ltd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26<br />
ADVERTISERS INDEX<br />
New Century <strong>Machinery</strong> . . . . . . . . . . . . . . . . . . . . 40<br />
Open Mind Tech . . . . . . . . . . . . . . . . . . . . . . . . . . . 29<br />
Penico Gauges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27<br />
Phil Geesin <strong>Machinery</strong> . . . . . . . . . . . . . . . . . . . . . . 28<br />
Prosaw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24<br />
PSL Datatrack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13<br />
Qimtek . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23<br />
RK International . . . . . . . . . . . . . Inside Back Cover<br />
Saws UK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10<br />
Sec Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21<br />
Seco Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9<br />
Sodi Tech EDM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15<br />
Subcon Drilling . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13<br />
Subcon/Advanced <strong>Manufacturing</strong> Show . . . . . . 22<br />
Surtech . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29<br />
Swift Cut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5<br />
Technova Precision . . . . . . . . . . . . . . . . . . . . . . . . . 21<br />
Tinbashers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23<br />
Tower Machine Tools . . . . . . . . . . . . . . . . . . . . . . . 30<br />
Vero Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30<br />
Warwick Machine Tools . . . . . . . . . . . . . . . . . . . . . 18<br />
WG Challenor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21<br />
XYZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front Cover<br />
42 <strong>Machinery</strong> <strong>World</strong>, <strong>May</strong> <strong>2017</strong>
The Latest in Grinding Technology...<br />
ROBBI | DELTA | PERFECT | EUROPA JAINNHER | MELCHIORRE<br />
PERFECT Surface Grinding; capacities upto 6000mm x 1600mm<br />
PERFECT X Series of High Precision PLC<br />
Surface Grinders with ADP control for<br />
conversational machine set-up.<br />
The latest surface grinding technology provides<br />
an easy operation, self induced, graphically<br />
controlled interface via the touchscreen.<br />
With grinding capacities from 250 x 500mm on<br />
the PERFECT X25 through to the larger 300 x<br />
600mm PERFECT X36.<br />
PERFECT SADDLE - from a compact 6” x 18”<br />
(150 x 450mm) to 16” x 32” (400 x 800mm)<br />
PERFECT gives you the most exible selection of<br />
surface grinders. Saddle type machines are the<br />
mainstay of any workshop and take up minimal<br />
oorspace.<br />
The popular AD5 NC Auto downfeed control option<br />
increases the machines operation, making all 3<br />
axes fully automated.<br />
COLUMN & CANTILEVER<br />
- as workpieces<br />
increase, the machine footprint doesn’t<br />
Column construction:<br />
• Upto 700 x 2000mm grinding capacity.<br />
• High accuracy grinding spindles with sub 2μm<br />
runout.<br />
Cantilever construction:<br />
• Upto 1000 x 4000mm grinding capacity.<br />
• Box type column and cantilever beam<br />
construction provides exceptional rigidity.<br />
DOUBLE COLUMN - for todays, demanding<br />
larger workpieces... upto 1600 x 600mm<br />
• Slant beam construction provides outstanding<br />
load distribution across the beam surface<br />
resulting in maximum stability throughout the<br />
grinding process.<br />
• Precision linear guideways on the Y & Z Axis.<br />
• Extra wide span between columns for<br />
outstanding rigidity.<br />
• Vertical wheel head option. (Cantilever & Double<br />
Column)<br />
Universal | Internal | Centreless | Surface<br />
The widest range of machines<br />
from a single supplier<br />
Tel:<br />
Email:<br />
Web:<br />
Twitter:<br />
+44(0) 1322 447611<br />
sales@rk-int.com<br />
www.rk-int.com<br />
@rkimachinetools<br />
RK International<br />
Machine Tools Ltd